Ground fault circuit interrupter

• US 20050117264A1
• Filed: 10/22/2004
• Published: 06/02/2005
• Est. Priority Date: 10/22/2003
• Status: Abandoned Application

• Current Assignee: Tower Manufacturing Corporation (Tower Products Incorporated)
• Original Assignee: Tower Manufacturing Corporation (Tower Products Incorporated)
• Inventors: Aromin, Victor V.
• Application Number:
  US10/972,080
• Publication Number:
  US 20050117264A1
• Time in Patent Office: Days
• US Class Current: 361/42
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break

Abstract

A ground fault circuit interrupter (GFCI) for use with a power cable which connects a power source to a load. The GFCI includes first and second pairs of terminals which are located at opposite ends of the power cable, the first pair of terminals being designated for connection with the power source and the second pair of terminals being designated for connection with the load. A pair of electrical outlets are connected to the power cable at a location between the first and second pairs of terminals. A first circuit breaker is located in the power cable between the pair of electrical outlets and the second pair of terminals. A ground fault detection circuit detects the presence of a ground fault condition in the power cable and, in turn, generates a trip signal which is used to energize a solenoid that is ganged to the first circuit breaker. In one embodiment, a second circuit breaker is located in the power cable between the first pair of terminals and the pair of electrical outlets, the second circuit breaker being ganged to the first circuit breaker. In this manner, the GFCI provides ground fault protection regardless of whether the power source is connected to the first or second pairs of terminals. In another embodiment, a reverse wiring circuit is provided which generates an artificial ground fault condition when the power source is improperly connected to the second pair of terminals rather than the first pair of terminals.

Claims

1. A ground fault circuit interrupter (GFCI) for use with a power cable, the power cable being designed to connect a power source with a load, the power cable comprising at least a hot line and a neutral line, the ground fault circuit interrupter comprising:

(a) a first pair of terminals located at one end of the power cable,

(b) a second pair of terminals located at the other end of the power cable,

(c) an electrical outlet connected to the power cable at a location between the first and second pairs of terminals,

(d) a first circuit breaker having a first switch, the first switch being located in one of the lines of the power cable between the first pair of terminals and the electrical outlet, the first switch having an open position and a closed position,

(e) a second circuit breaker having a second switch, the second switch being located in one of the lines of the power cable between the electrical outlet and the second pair of terminals, the second switch having an open position and a closed position, the first and second switches being ganged together,

(f) a relay circuit for selectively moving and maintaining each of the first and second switches in either its open position or its closed position, and

(g) a ground fault detection circuit for detecting the presence of a ground fault condition in the power cable between the first and second pairs of terminals, the ground fault detection circuit providing a trip signal upon detecting a ground fault condition in the power cable, the relay circuit moving and maintaining each of the first and second switches in its open position in response to the trip signal.

2. The GFCI as claimed in claim 1 wherein one of the first pair of terminals is located in the hot line and the other of the first pair of terminals is located in the neutral line.

3. The GFCI as claimed in claim 2 wherein one of the second pair of terminals is located in the hot line and the other of the second pair of terminals is located in the neutral line.

4. The GFCI as claimed in claim 3 wherein the first circuit breaker includes a first pair of switches located in the power cable between the first pair of terminals and the electrical outlet, one switch being located in the hot line and the other switch being located in the neutral line, the first pair of switches being ganged together.

5. The GFCI as claimed in claim 4 wherein the second circuit breaker includes a second pair of switches located in the power cable between the electrical outlet and the second pair of terminals, one switch being located in the hot line and the other switch being located in the neutral line, the second pair of switches being ganged together.

6. The GFCI as claimed in claim 5 wherein the relay circuit includes a solenoid which is ganged to the pair of switches in each of the first and second circuit breakers.

7. The GFCI as claimed in claim 6 further comprising a test circuit, the test circuit being connected at one end to the hot line at the first pair of terminals and at the other end to the hot line at the second pair of terminals, the test circuit comprising a normally open test switch.

8. A ground fault circuit interrupter (GFCI) for use with a power cable, the power cable being designed to connect a power source with a load, the power cable comprising at least a hot line and a neutral line, the ground fault circuit interrupter comprising:

(a) a first pair of terminals located at one end of the power cable, the first pair of terminals being designated for connection to the power source,

(b) a second pair of terminals located at the other end of the power cable, the second pair of terminals being designated for connection to the load,

(c) an electrical outlet connected to the power cable at a location between the first and second pairs of terminals,

(d) a circuit breaker having a first switch, the first switch being located in one of the lines of the power cable between the first pair of terminals and the electrical outlet, the first switch having an open position and a closed position,

(e) a relay circuit for selectively moving and maintaining the first switch in either its open position or its closed position,

(f) a reverse wiring circuit for generating an artificial ground fault condition when the power source is connected to the second pair of terminals, and

(g) a ground fault detection circuit for detecting the presence of either a ground fault condition in the power cable between the first and second pairs of terminals or an artificial ground fault condition generated by the reverse wiring circuit, the ground fault detection circuit providing a trip signal upon detecting either the ground fault condition or the artificial ground fault condition, the relay circuit moving and maintaining the first switch in its open position in response to the trip signal.

9. The GFCI as claimed in claim 8 wherein one of the first pair of terminals is located in the hot line and the other of the first pair of terminals is located in the neutral line.

10. The GFCI as claimed in claim 9 wherein one of the second pair of terminals is located in the hot line and the other of the second pair of terminals is located in the neutral line.

11. The GFCI as claimed in claim 10 wherein the circuit breaker includes a first pair of switches located in the power cable between the first pair of terminals and the electrical outlet, one switch being located in the hot line and the other switch being located in the neutral line, the first pair of switches being ganged together.

12. The GFCI as claimed in claim 11 wherein the relay circuit includes a solenoid which is ganged to the first pair of switches in the circuit breaker.

13. The GFCI as claimed in claim 8 wherein the ground fault detection circuit comprises a sense transformer which senses any current differential present between the hot and neutral lines.

14. The GFCI as claimed in claim 13 wherein the reverse wiring circuit extends through the sense transformer for the ground fault detection circuit.

15. The GFCI as claimed in claim 14 further comprising a test circuit, the test circuit being connected at one end to the hot line at the first pair of terminals and at the other end to the hot line at the second pair of terminals, the test circuit comprising a normally open test switch.

16. The GFCI as claimed in claim 15 wherein the reverse wiring circuit is connected at one end to the test circuit and is connected at the other end to the power cable at the second pair of terminals.

17. The GFCI as claimed in claim 16 wherein the reverse wiring circuit includes a reverse wiring resistor.

18. The GFCI as claimed in claim 17 wherein the reverse wiring resistor has a value which is the range between 68 ohms and 470 ohms.

19. The GFCI as claimed in claim 17 wherein the reverse wiring circuit additionally includes a fuse connected in series with the reverse wiring resistor.

20. A ground fault circuit interrupter for use with a power cable, said power cable connecting a power source with a load, said power cable comprising at least a hot line and a neutral line, said ground fault circuit interrupter comprising:

(a) a first pair of terminals located at one end of the power cable,

(b) a second pair of terminals located at the other end of the power cable,

(c) an electrical outlet connected to the power cable at a location between the first and second pairs of terminals,

(d) a first circuit breaker having a first switch, the first switch being located in one of the lines of the power cable between the first and second pairs of terminals, the first switch having an open position and a closed position,

(e) a relay circuit for selectively moving and maintaining the first switch in either its open position or its closed position, and

(f) a ground fault detection circuit for detecting the presence of a ground fault condition in the power cable between the first and second pairs of terminals, the ground fault detection circuit providing a trip signal to the relay circuit upon detecting a ground fault condition in the power cable, the relay circuit moving and maintaining the first switch in its open position in response to receiving the trip signal, and

(g) wherein the ground fault detection circuit provides bi-directional ground fault protection to the electrical outlet between the first and second pairs of terminals.