Device and method for radial delivery of a structural element

• US 20050124999A1
• Filed: 11/01/2004
• Published: 06/09/2005
• Est. Priority Date: 10/31/2003
• Status: Abandoned Application

• Current Assignee: University of Southern California
• Original Assignee: University of Southern California
• Inventors: Larsen, Donald W., Teitelbaum, George P.
• Application Number:
  US10/979,405
• Publication Number:
  US 20050124999A1
• Time in Patent Office: Days
• US Class Current: 606/99
• CPC Class Codes: A61B 17/7095 the filler comprising unlinked macroscopic particles
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864
• CPC Class Codes: A61B 17/8852 capable of being assembled or enlarged, or changing shape, inside the bone or disc

Abstract

A device for delivery of a structural element to a destination is disclosed. The device comprises a channel and a plunger slidably positioned inside the channel. The channel has a proximal end, a distal end, and a barrier formed across the channel at the distal end. The plunger is adapted to move the structural element axially through the channel from the proximal end to the distal end and to push it radially into the destination. Methods of percutaneous fixation of a spinal compression fracture and kits for use with the methods of the present invention are also disclosed.

Claims

1. A device for delivery of a structural element to a destination, the device comprising:

a channel with a proximal end, a distal end, and a barrier formed across the channel at the distal end;

a plunger slidably positioned inside the channel, wherein the plunger is adapted to move the structural element axially through the channel from the proximal end to the distal end and to push it radially into the destination.

2. The device of claim 1, wherein the structural element is selected from a group consisting of wafers, rod-like structures, plugs, pledgets of bone matrix material, cadaver bone, and a patient'"'"'s autologous bone.

3. The device of claim 2, wherein the structural element further comprises bone morphogenetic protein (BMP).

4. The device of claim 1, wherein the destination is an organ, brain, or bone of a human or an animal.

5. The device of claim 1, wherein the structural element further comprises radiophamaceuticals, radiation sources, chemotherapeutic drugs, biological agents or their combinations.

6. The device of claim 1, wherein the channel has a side wall and a window formed through the side wall adjacent to the distal end and wherein the plunger is adapted to push the structural element radially through the window into the destination.

7. The device of claim 6, wherein the channel is formed inside a pipe or a half-pipe holder.

8. The device of claim 6 comprising at least one additional window.

9. The device of claim 6 further comprising an expandable sack removably attached to the window in a way such that when the structural elements are pushed radially through the window, they drop into the sack, whereby the structural elements are placed into the destination in the sack.

10. The device of claim 1 further comprising a plunger advancing mechanism in communication with the plunger.

11. The device of claim 1 further comprising a mechanism that enables radial movement of the plunger inside the channel.

12. The device of claim 1, wherein the distal end is in a form of a needle.

13. The device of claim 1 further comprising a feeder operatively connected with the channel, wherein the feeder is adapted for holding a plurality of the structural elements and for placing them into the channel sequentially and on a demand.

14. A device for percutaneous fixation of a spinal compression fracture and reexpanding a partially collapsed vertebral body in a subject by seating a rod-like structure within the vertebral body, the device comprising:

a channel having an open proximal end and an open distal end;

an expandable sack circumferentially removably attached to the open distal end, wherein an opening in the sack communicates with the channel; and

a plunger slidably positioned inside the channel, wherein the plunger is adapted to move the rod-like structure through the channel into the vertebral body, whereby the rod-like structure is placed into the vertebral body in the sack.

15. The device of claim 14, wherein the sack is made of a metal, a metal alloy, or a plastic.

16. The device of claim 15, wherein the sack comprises a thin-walled tantalum or elgiloy metal tube with multiple linear fenestrations;

a compressed tube constructed from a thin braided metal or metal alloy wires;

or a polymer mesh.

17. The device of claim 14, wherein the sack is attached to the distal end by a thin latex, adhesive, or elastic sheath.

18. A device for percutaneous fixation of a spinal compression fracture and reexpanding a partially collapsed vertebral body in a subject by seating a rod-like structure within the vertebral body, the device comprising:

a channel with a proximal end, a distal end, and a barrier formed across the channel at the distal end; and

a plunger slidably positioned inside the channel, wherein the plunger is adapted to move the structural element axially through the channel from the proximal end to the distal end and to push it radially into the vertebral body.

19. The device of claim 18, wherein the rod-like structure is an intramedullary rod made of a metal, an alloy, a polymer, a cadaver bone material, or a composite.

20. The device of claim 18, wherein the rod-like structure has a front end and a back end and wherein the plunger engages the back end of the rod-like structure with a first end to move the rod-like structure axially through the channel and wherein the first end of the plunger and the back end of the rod-like structure are beveled.

21. The device of claim 20, wherein the rod-like structure has a rounded front end.

22. The device of claim 18, wherein the channel has a side wall and a window formed through the side wall adjacent to the distal end and wherein the plunger is adapted to push the rod-like structure radially through the window into the destination.

23. The device of claim 22, wherein the window has a length that is about the same as a length of the rod-like structure.

24. The device of claim 22, wherein the channel is formed inside a pipe or a half-pipe holder.

25. The device of claim 22 further comprising an expandable sack removably attached to the window in a way such that when the rod-like structures are pushed radially through the window, they drop into the sack, whereby the rod-like structures are placed into the vertebral body with the sack.

26. The device of claim 25, wherein the sack is made of a metal, a metal alloy, or a plastic.

27. The device of claim 25, wherein the sack comprises a thin-walled tantalum or elgiloy metal tube with multiple linear fenestrations;

a compressed tube constructed from a thin braided metal or metal alloy wires;

or a polymer mesh.

28. The device of claim 25, wherein the sack is attached to the window by a thin latex, adhesive, or elastic sheath.

29. The device of claim 18, wherein the rod-like structure, the channel and the plunge are made of the same or different metal or plastic materials.

30. The device of claim 29, wherein the rod-like structure has a cross-section that is normal to its longitudinal axis and wherein the cross-section is selected from a group consisting of circles, ovals, polygons, and figures combining curved and straight sides.

31. The device of claim 18, wherein the distal end is shaped as a needle.

32. The device of claim 18, wherein the rod-like structure has a leading edge on its side to facilitate its entry into the vertebral body.

33. The device of claim 18, wherein the channel, the rod-like structure, or both have a lubricated coating that facilitates movement of the rod-like structure through the channel.

34. The device of claim 18 further comprising a plunger advancing mechanism in communication with a first end of the plunger.

35. The device of claim 34, wherein the plunger has a threaded portion adjacent to the first end, the threaded portion having an external thread and wherein the plunger advancing mechanism comprises:

a sleeve defining an interior channel having an internal thread complimentary to the external thread of the plunger, wherein the threaded portion of the plunger is received through the sleeve whereby the external thread of the plunger mates with the internal thread of the sleeve; and

a nut or a handle attached to the threaded portion of the plunger, wherein rotation of the nut or the handle advances the plunger forward into the channel or retrieves it therefrom.

36. The device of claim 18 further comprising a mechanism that enables radial movement of the plunger inside the channel.

37. The device of claim 36, wherein the mechanism comprises a spring.

38. The device of claim 18 further comprising a feeder operatively connected with the channel, wherein the feeder is adapted for holding a plurality of the rod-like structures and for placing them into the channel sequentially and on a demand.

39. The device of claim 38, wherein the feeder further comprises a trigger mechanism for forcing the rod-like structures into the channel.

40. The device of claim 18, wherein a portion of the channel is detachable from the rest of the channel and may be left in the subject.

41. A method of a radial delivery of a structural element to a destination, the method comprising:

(a) providing a delivery device having

a channel with a proximal end, a distal end, and a barrier formed across the channel at the distal end; and

a plunger slidably positioned inside the channel;

(b) loading the structural element into the channel;

(c) pushing the structural element axially with the plunger until it reaches the barrier at the distal end; and

(d) applying a radial force to the plunger, whereby the plunger pushes the structural element radially into the destination.

42. The method of claim 41, wherein the channel has a side wall and a window formed through the side wall adjacent to the distal end and wherein the method further comprises steps of sliding the plunger between the structural element and the side wall and pushing the structural element radially through the window.

43. The method of claim 42, further comprising a step of placing the delivery device proximate to the destination and with the window facing the destination.

44. The method of claim 41, wherein a plurality of the structural elements is deployed into the destination by sequentially repeating steps (b)-(e) with each structural element.

45. The method of claim 44 further comprising a step of withdrawing the plunger from the channel after pushing one structural element through the window to allow the loading of the next structural element.

46. The method of claim 41, further comprising a step of rotating the delivery device after placing one structural element and before placing next structural element into a different location within the destination.

50. The method of claim 46, wherein step (d) comprises placing the rod-like structures bilaterally transpedicularly

51. The method of claim 50 further comprising a step of providing a pathway through the pedicle into an affected body for placement of the delivery device.

52. The method of claim 51 wherein the pathway is formed by:

(a) driving a bone biopsy needle through the pedicle and into the affected body;

(b) replacing the stylet of the needle with a guidewire or a surgical K-wire;

(c) bilaterally inserting a sheath with a central dilator over the guidewire or a surgical K-wire to the pedicle-body junction; and

(d) drilling the pathway anterior to the metal sheaths.

47. A method of percutaneous fixation of a spinal compression fracture and reexpanding a partially collapsed vertebral body in a subject, the method comprising:

(a) providing a delivery device having

a channel with a distal end and a barrier formed across the channel at the distal end; and

a plunger slidably positioned inside the channel;

(b) loading a rod-like structure into the channel;

(c) pushing the rod-like structure with the plunger until it reaches the barrier at the distal end; and

(d) applying a radial force to the plunger, whereby the plunger pushes the rod-like structure through the window into the partially collapsed vertebral body.

48. The method of claim 47, wherein the channel has a side wall and a window formed through the side wall adjacent to the distal end, wherein the method further comprises steps of sliding the plunger between the rod-like structure and the side wall of the holder and pushing the rod-like structure through the window.

49. The method of claim 48, further comprising a step of placing the delivery device proximate to the collapsed vertebral body and with the window facing a desired location for placement of the rod-like structure.

53. The method of claim 47, wherein a plurality of the rod-like structures is deployed into the vertebral body by sequentially repeating steps (b)-(d) with each rod-like structure.

54. The method of claim 53 further comprising a step of withdrawing the plunger from the channel after pushing one rod-like structure through the window to allow the loading of the next rod-like structure.

55. The method of claim 47, further comprising a step of rotating the delivery device after placing one rod-like structure to place next the rod-like structure into a different location in the vertebral body.

56. The method of claim 47, further comprising a step of injecting a polymer or a bone matrix material within and around the rod-like structures placed into the vertebral body.

57. The method of claim 56, wherein the bone matrix material comprises an osteoconductive or an osteoinductive material.

58. The method of claim 57, wherein the osteoinductive material comprises BMP.

59. The method of claim 57, wherein the polymer is polymethyl methacrylate (PMMA) or polyurethane.

60. A kit for percutaneous fixation of a spinal compression fracture and reexpanding a partially collapsed vertebral body in a subject, comprising:

a plurality of structural elements suitable for insertion into the vertebral body; and

a delivery device having a channel with a proximal end, a distal end, and a barrier formed across the channel at the distal end; and

a plunger slidably positioned inside the channel, wherein the plunger is adapted to move the structural element axially through the channel from the proximal end to the distal end and to push it radially into the vertebral body.

61. The kit of claim 60, wherein the channel has a side wall and a window formed through the side wall adjacent to the distal end, wherein the plunger is adapted to push the structural element radially through the window into the vertebral body.

62. The kit of claim 60, wherein the structural element is selected from a group consisting of wafers, rod-like structures, plugs, pledgets of bone matrix material, cadaver bone, and a patient'"'"'s autologous bone.

63. The kit of claim 80, wherein the structural elements have the same size.

64. The kit of claim 80, wherein the structural elements have at least two different sizes and the window is sized to accommodate the longest structural element.