Method for monitoring an automation system

• US 20050125567A1
• Filed: 09/20/2004
• Published: 06/09/2005
• Est. Priority Date: 03/19/2002
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Becker, Peter
• Granted Patent: US 7,302,301 B2
• Time in Patent Office: Days
• US Class Current: 710/1
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/23113 Reread, retransmit several times data for valid data, redundant command
• CPC Class Codes: G05B 2219/25209 Device status answer, response, acknowledge
• CPC Class Codes: H04Q 9/04 Arrangements for synchronous operation
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A method and a system for monitoring and determining preceding states of at least one terminal of an automation system are provided. The automation system includes one or more terminals (1, 2), each of which can assume two or more states and each of which outputs a monitoring message that depends on the two or more states, and a control unit (3) that reads in the monitoring message from the one or more termiinals (1, 2). Each of the one or more terminals (1, 2) outputs another monitoring message only after it has received an acknowledgment signal (Q) from the control unit (3). In order to be able, even subsequently, to reconstruct at least some of the preceding state changes, the monitoring message contains, in addition to each state value, at least one additional component (S1_Z, S2_Z; S1_OV, S2_OV) whose value is changed during a transition of the state value and which is reset to an initial value when a monitoring message is output.

Claims

1. A method for monitoring and determining preceding states of at least one terminal of an automation system, comprising:

at least one terminal configured to assume at least two states and to output a monitoring message in accordance with the at least two states; and

a control unit configured to read in the monitoring message from the at least one terminal, said method comprising;

outputting a subsequent monitoring message from the at least one terminal only after the at least one terminal has received an acknowledgment message from the control unit, wherein the monitoring message comprises a state component, and at least one additional component;

changing a value of the at least one additional component when a transition of a state of the at least one terminal occurs ; and

resetting the at least one additional component to an initial value when a monitoring message is output to the control unit.

2. The method as claimed in claim 1, wherein the at least one additional component forms a counter of at least four values.

3. The method as claimed in claim 2, wherein the monitoring message further comprises at least one state component with the value corresponding to a state of the at least one terminal, and the value of the at least one additional component is changed if the state changes more than twice before the terminal outputs the monitoring message.

4. The method as claimed in claim 3, wherein all of the components and the additional components of the monitoring message are represented in a binary form.

5. The method as claimed in claim 2, wherein all of the components and the additional components of the monitoring message are represented in a binary form.

6. The method as claimed in claim 1, wherein the at least one additional component forms a counter, and wherein after the counter reaches a maximum value, the counter alternately counts down and counts up by one.

7. The method as claimed in claim 6, wherein the monitoring message further comprises at least one state component with the value corresponding to a state of the at least one terminal, and the value of the at least one additional component is changed if the state changes more than twice before the terminal outputs the monitoring message.

8. The method as claimed in claim 7, wherein all of the components and the additional components of the monitoring message are represented in a binary form.

9. The method as claimed in claim 6, wherein all of the components and the additional components of the monitoring message are represented in a binary form.

10. The method as claimed in claim 1, wherein the monitoring message further comprises at least one state component with a value corresponding to a state of the at least one terminal, and the value of the at least one additional component is changed if the state changes more than twice before the terminal outputs the monitoring message.

11. The method as claimed in claim 10, wherein all of the components and the additional components of the monitoring message are represented in a binary form.

12. The method as claimed in claim 1, wherein all of the components and the additional components of the monitoring message are represented in a binary form.

13. The method as claimed in claim 1, wherein the at least one additional component forms a counter of at least two bits.

14. The method as claimed in claim 13, wherein after the counter reaches a maximum value, the counter alternately decrements and increment a least significant bit.

15. A system for monitoring and determining preceding states of at least one terminal of an automation system, the system comprising:

at least one terminal, the at least one terminal assumes at least two states and outputs a monitoring message comprising a state component and at least one additional component, a value of the state component and a value of the at least one additional component depend on the at least two states of the at least one terminal; and

a control unit reading in the monitoring message from the at least one terminal,

wherein the at least one terminal outputs a subsequent monitoring message only after receiving an acknowledgment message from the control unit,

wherein the value of the at least one additional component changes when a transition of a state of the at least one terminal occurs and a previous transition of a state of the at least one terminal is buffered in the state component, and

wherein the at least one additional component is reset to an initial value when a monitoring message is output to the control unit.

16. A system for monitoring and determining preceding states of at least one terminal of an automation system, the system comprising:

at least one terminal, the at least one terminal assumes at least two states and outputs a monitoring message comprising a state component and at least one additional component, a value of the state component and a value of the at least one additional component depend on the at least two states of the at least one terminal; and

a control unit reading in the monitoring message from the at least one terminal,

wherein the at least one terminal outputs a subsequent monitoring message only after receiving an acknowledgment message from the control unit,

wherein the at least one additional component is a counter of at least four digits, the value of the counter is incremented when a transition of a state of the at least one terminal occurs, and

wherein the counter is reset to an initial state when a monitoring message is output to the control unit.

17. The system as claimed in claim 16, wherein after the counter reaches a maximum value, the counter alternately counts down and up by one.

18. A method for monitoring and determining preceding states of at least one terminal of an automation system, the method comprising:

outputting a monitoring message by a terminal, depending on a state of the terminal, the terminal is configured to assume at least two states and the monitoring message comprising a state component and at least one additional component;

reading in the monitoring message from the terminal by the control unit;

sending an acknowledgment message by the control unit to the terminal, the acknowledgement message acknowledges the reading in of the monitoring message;

receiving the acknowledgement message by the terminal; and

after receiving the acknowledgement message, outputting by the terminal a subsequent monitoring message,

wherein a value of the at least one additional component changes when a transition of the state of the terminal occurs, and

wherein the at least one additional component is reset to an initial value when the subsequent monitoring message is output to the control unit.