High-precision modeling filament
First Claim
Patent Images
1. A feedstock of solid material for use in an extrusion apparatus, the feedstock comprising:
- a filament having a length of greater than 20 feet, having an average diameter, and having a standard deviation of the diameter of less than or equal to 0.0004 inches.
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Abstract
Disclosed is a modeling filament for use as feedstock in a fused deposition modeling liquifier, and a method for manufacturing the filament. The diameter and standard deviation of the filament are controlled to meet various tolerance requirements of jam resistance, slip resistance, model strength, liquifier overflow prevention and hysteresis-free transient response. Standard deviation of the filament diameter is matched to a filament target diameter. The resulting filament is used to form high-quality models.
115 Citations
13 Claims
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1. A feedstock of solid material for use in an extrusion apparatus, the feedstock comprising:
a filament having a length of greater than 20 feet, having an average diameter, and having a standard deviation of the diameter of less than or equal to 0.0004 inches. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A feedstock of solid material for use in an extrusion apparatus, comprising:
-
a thermoplastic filament having a length of greater than 20 feet, having an average diameter <
dF>
, and having a standard deviation of the diameter according to the relationship
σ
F≦
0.007·
<
dF>
inches. - View Dependent Claims (8, 9)
-
-
10. A feedstock of solid material for use in an extrusion apparatus that includes a liquifier having an inner diameter dL, which receives a feedstock of a solid material and a tip which deposits said material in molten form in roads having a width W and a height L, the feedstock of solid material comprising:
-
filament having a length of greater than 20 feet, having an average diameter <
dF>
according to the relationship 0.84 dL<
<
dF>
<
dL−
6σ
F and having a standard deviation σ
F of;
where SS is a maximum allowable seam gap at a junction of two roads, and Δ
Sg is expected average movement of a meniscus within the liquifier. - View Dependent Claims (11, 12, 13)
-
Specification