Articular cartilage repair implant delivery device and method of use

• US 20050137600A1
• Filed: 12/23/2003
• Published: 06/23/2005
• Est. Priority Date: 12/23/2003
• Status: Abandoned Application

• Current Assignee: Depuy Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Products Incorporated (Johnson & Johnson)
• Inventors: Jacobs, Andrew M., Zannis, Anthony D., Schwartz, Herbert E., Day, Carolyn K., Kemppainen, John
• Application Number:
  US10/746,749
• Publication Number:
  US 20050137600A1
• Time in Patent Office: Days
• US Class Current: 606/79
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1635 for grafts, harvesting or transplants
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/320036 adapted for use within the carpal tunnel
• CPC Class Codes: A61B 17/3421 Cannulas
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/30749 Fixation appliances for connecting prostheses to the body
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/4618 of cartilage
• CPC Class Codes: A61F 2002/30751 for attaching cartilage scaffolds to underlying bone
• CPC Class Codes: A61F 2002/30766 Scaffolds for cartilage ingrowth and regeneration
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4635 using minimally invasive surgery
• CPC Class Codes: A61F 2002/4661 : for measuring thickness
• CPC Class Codes: A61F 2002/4662 : for measuring penetration depth

Abstract

A technique for the arthroscopic delivery and fixation of an articular cartilage repair device or implant is provided. The technique includes the use of a cannula tube that functions as both a cartilage cutter and a guide to pass instruments into the body arthroscopically. One such instrument is an end-cutting reamer that both prepares the subchondral bone by re-surfacing it down to a specified depth and also simultaneously drills a pilot hole in the subchondral bone to accept the cartilage repair device. A delivery device is utilized to hold and deliver the cartilage repair device to the delivery site.

Claims

1. A cannula comprising:

a tubular body defining a proximal and a distal end;

a bore disposed in said tubular body and extending from said proximal end to said distal end; and

a blade disposed at a tip of said distal end of said tubular body and configured to incise about an articular cartilage area.

2. The cannula of claim 1, wherein the configuration of said blade is annular.

3. The cannula of claim 1, wherein said tubular body is straight.

4. The cannula of claim 1, wherein said tubular body is curved.

5. The cannula of claim 1, wherein said tubular body is sized for use in arthroscopic surgical procedures.

6. The cannula of claim 5, wherein said tubular body is sized for use in arthroscopic surgical procedures for articular cartilage repair.

7. A surgical instrument guide and articular cartilage cutter comprising:

a tubular body having a longitudinal instrument bore extending from a proximal end of the tubular body to a distal end of said tubular body;

a surgical instrument stop defined at said proximal end of said tubular body and configured to provide an abutment for limiting a length of travel of a surgical instrument; and

an articular cartilage cutting blade defined at said distal end of said tubular body and configured to incise about an articular cartilage area.

8. The surgical instrument guide and articular cartilage cutter of claim 7, wherein the configuration of said articular cartilage cutting blade is the same configuration as a cross section of said longitudinal instrument bore.

9. The surgical instrument guide and articular cartilage cutter of claim 7, wherein said tubular body, said surgical instrument stop and said articular cartilage cutting blade are formed as one piece.

10. The surgical instrument guide and articular cartilage cutter of claim 9, wherein said one piece tubular body, surgical instrument stop and articular cartilage cutting blade is fabricated from a material suitable for surgical use.

11. The surgical instrument guide and articular cartilage cutter of claim 7, wherein said tubular body is straight.

12. The surgical instrument guide and articular cartilage cutter of claim 7, wherein said tubular body is curved.

13. The surgical instrument guide and articular cartilage cutter of claim 7, wherein said tubular body is sized for use in arthroscopic surgical procedures.

14. The surgical instrument guide and articular cartilage cutter of claim 13, wherein said tubular body is sized for use in arthroscopic surgical procedures for articular cartilage repair.

15. A surgical cutting tool comprising:

a shaft defining a proximal end and a distal end;

an attachment head disposed at said proximal end of said shaft and configured to be received in a rotation device; and

a reamer disposed at said distal end of said shaft and configured to ream about an incised articular cartilage area and to simultaneously prepare a bore in subchondral bone underneath the incised articular cartilage area.

16. The surgical cutting tool of claim 15, wherein said shaft is rigid.

17. The surgical cutting tool of claim 16, wherein said reamer is formed as one piece with said rigid shaft.

18. The surgical cutting tool of claim 15, wherein said shaft is flexible.

19. The surgical cutting tool of claim 18, wherein said reamer is a separate component attached to said flexible reamer.

20. The surgical cutting tool of claim 15, wherein said reamer comprises a plurality of cutting blades and a bit.

21. The surgical cutting tool of claim 20, wherein said bit extends from a center of said plurality of cutting blades.

22. The surgical cutting tool of claim 15, wherein said attachment head includes a stop surface configured to engage a stop surface of a combined surgical instrument guide and articular cartilage cutter to limit travel of the surgical cutting tool relative to the surgical instrument guide and articular cartilage cutter.

23. The surgical cutting tool of claim 15, wherein said shaft, said attachment head and said reamer are configured to be extended through and retracted from a cannula comprising a tubular body defining a proximal and a distal end, a bore disposed in the tubular body and extending from the proximal end of the tubular body to the distal end of the tubular body, and an incising blade disposed at a tip of the distal end of the tubular body.

24. A surgical drill for preparing an area of damaged articular cartilage on subchondral bone of a joint comprising:

a drill shaft having a proximal end and a distal end;

an attachment tip on said proximal end of said drill shaft and configured to be received in a rotation device; and

a site preparation tip on said distal end of said drill shaft and configured to ream an incised area of the damage damaged articular cartilage and to simultaneously prepare a bore in the subchondral bone underneath the reamed area of the damaged articular cartilage.

25. The surgical drill of claim 24, wherein said reaming tip comprises a plurality of blades and a bit.

26. The surgical drill of claim 25, wherein said bit extends from a center of said plurality of blades.

27. The surgical drill of claim 25, wherein said drill shaft is rigid.

28. The surgical drill of claim 27, wherein said site preparation tip is formed as one piece with said drill shaft.

29. The surgical drill of claim 25, wherein said drill shaft is flexible.

30. The surgical drill of claim 29, wherein said site preparation tip is a separate component attached to said drill shaft.

31. The surgical drill of claim 24, wherein said attachment tip includes a stop surface configured to engage a stop surface of a surgical instrument guide and articular cartilage cutter to limit travel of the surgical drill relative to the surgical instrument guide and articular cartilage cutter.

32. The surgical drill of claim 24, wherein said drill shaft, said attachment tip and said site preparation tip are configured to be extended through and retracted from a cannula comprising a tubular body defining a proximal and a distal end, a bore disposed in the tubular body and extending from the proximal end of the tubular body to the distal end of the tubular body, and an incising blade disposed at a tip of the distal end of the tubular body.

33. An implant delivery device comprising:

a handle defining a proximal end and a distal end;

a shaft extending from said distal end of said handle and having an application end with a retention slot configured to releasably receive an articular cartilage repair assembly comprising an articular cartilage repair unit releasably retained on an articular cartilage implant retainer; and

a retaining sleeve disposed on said insert and operative in a first mode to allow the articular cartilage implant retainer to be received in said retention slot, and in a second mode that prevents egress of the articular cartilage implant retainer from said retention slot.

34. The implant delivery device of claim 33, wherein said tubular sleeve is configured to be extended through and retracted from a cannula comprising a tubular body defining a proximal and a distal end, a longitudinal bore disposed in the tubular body and extending from the proximal end of the tubular body to the distal end of the tubular body, and an incising blade disposed at a tip of the distal end of the tubular body.

35. The implant delivery device of claim 33, wherein said retaining sleeve includes a retaining sleeve slot configured identical to said retention slot, and wherein said first and second modes are achieved by rotation of said retaining sleeve relative to said insert.

36. The implant delivery device of claim 35, wherein said retaining sleeve is normally biased into said second mode.

37. The implant delivery device of claim 33, wherein said first and second modes are achieved by longitudinally sliding said retaining sleeve along said insert.

38. The implant delivery device of claim 36, wherein said retaining sleeve is longitudinally slidable in a first direction to define said first mode by covering said retention slot, and longitudinally slidable in a second direction to define said second mode by uncovering said retention slot.

39. The implant delivery device of claim 38, wherein said retaining sleeve is normally biased into said second mode.

40. An implant delivery device comprising:

a tubular sleeve having a longitudinal bore and defining a proximal end and a distal end; and

an insert extendable from and retractable into said longitudinal bore of said tubular sleeve, said insert having an application end with a retention slot configured to releasably receive an articular cartilage repair assembly comprising an articular cartilage repair unit releasably retained on an articular cartilage implant retainer.

41. The implant delivery device of claim 40, wherein said tubular sleeve is configured to extend through and retract from a cannula comprising a tubular body defining a proximal and a distal end, a longitudinal bore disposed in the tubular body and extending from the proximal end of the tubular body to the distal end of the tubular body, and an incising blade disposed at a tip of the distal end of the tubular body.

42. The implant delivery device of claim 40, further comprising:

an articular cartilage repair unit surface defined at said application end and configured to apply pressure on the articular cartilage repair unit during implanting thereof.

43. A set of surgical tools for preparing a damaged articular cartilage site on subchondral bone of a joint and implanting an articular cartilage repair device comprising:

a cannula comprising;

a tubular body defining a proximal and a distal end;

a bore disposed in said tubular body and extending from said proximal end to said distal end; and

a blade disposed at a tip of said distal end of said tubular body and configured to incise about an articular cartilage area;

a surgical drill comprising;

a drill shaft having a proximal end and a distal end;

an attachment tip on said proximal end of said drill shaft and configured to be received in a rotation device; and

a site preparation tip on said distal end of said drill shaft and configured to ream an incised area of the damaged articular cartilage and to simultaneously prepare a bore in the subchondral bone underneath the reamed area of the damaged articular cartilage; and

an implant delivery device comprising;

a handle defining a proximal end and a distal end;

a shaft extending from said distal end of said handle and having an application end with a retention slot configured to releasably receive an articular cartilage repair assembly comprising an articular cartilage repair unit releasably retained on an articular cartilage implant retainer; and

a retaining sleeve disposed on said insert and operative in a first mode to allow the articular cartilage implant retainer to be received in said retention slot, and in a second mode that prevents egress of the articular cartilage implant retainer from said retention slot.

44. The set of surgical instruments of claim 43, further comprising at least one and up to all of:

a plurality of cannula having various cannula dimensions;

a plurality of surgical drills having various drill dimensions; and

a plurality of implant delivery devices having various implant delivery characteristics.

45. The set of surgical instruments of claim 44, wherein said plurality of surgical drills each has either or both of a rigid shaft and a flexible shaft.

46. The set of surgical instruments of claim 44, wherein said various cannula dimensions comprise outer diameter of the tubular body, bore diameter, and tubular body length.

47. The set of surgical instruments of claim 44, wherein said implant delivery characteristics include retention slot configuration and retention mechanism.

48. The set of surgical instruments of claim 43, further comprising an articular cartilage thickness gauge dimensioned to extend through said cannula and operative to measure a thickness of articular cartilage at the damaged articular cartilage site.

49. A method of implanting an articular cartilage repair device comprising the steps of:

providing access to a joint space having damaged articular cartilage through an arthroscopic portal in the body of a patient;

using an obturator to insert a combination instrument guide and articular cartilage cutter cannula through the arthroscopic portal;

removing remnants of damaged articular cartilage at a damaged articular site through the inserted cannula;

simultaneously preparing the damaged articular cartilage site and underlying bone with a surgical drill having a combination reaming and boring tip through the cannula; and

implanting an articular cartilage repair assembly onto the prepared articular cartilage site through the cannula.

50. The method of claim 49, wherein the step of simultaneously preparing the damaged articular cartilage site and underlying bone with a surgical drill having a combination reaming and boring tip through the cannula includes re-surfacing the underlying subchondral bone a particular depth and drilling a pilot hole for receipt of a fixation device of the articular cartilage repair assembly.