Cyclonic vacuum cleaner

• US 20050138763A1
• Filed: 08/04/2004
• Published: 06/30/2005
• Est. Priority Date: 08/05/2003
• Status: Active Grant

• Current Assignee: Midea America, Corp. (Midea Group Co., Ltd)
• Original Assignee: Electrolux Home Care Products Incorporated (AB Electrolux)
• Inventors: Sepke, Arnold, Kontio, Christer, Tanner, Mark, Chenoweth, Brad
• Granted Patent: US 7,544,224 B2
• Time in Patent Office: Days
• US Class Current: 15/353
• CPC Class Codes: A47L 9/165 Construction of inlets
• CPC Class Codes: A47L 9/1658 Construction of outlets
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: A47L 9/1691 Mounting or coupling means for cyclonic chamber or dust receptacles
• CPC Class Codes: B01D 45/12 by centrifugal forces centrifuges B04B; cyclones B04C
• CPC Class Codes: Y10S 55/03 Vacuum cleaner

Abstract

A cyclonic vacuum cleaner includes a body portion, a nozzle portion and a dirt cup which is removable from the body portion. The dirt cup collects dirt and other debris separated by a cyclone and a cyclone slinger portion in the body portion. A main filter may be housed in a transparent filter door downstream of the cyclone. The dirt cup may be inserted into and sealingly held within the body portion by using a rotational camming structure.

Claims

1. A vacuum cleaner comprising:

a body portion;

a nozzle portion having a nozzle opening with a first conduit leading from the nozzle opening to the body portion;

a cyclone having a cyclone inlet, a cyclone outlet, and a cyclone slinger, wherein the first conduit leads to the cyclone inlet and the cyclone is configured to contain a swirling airflow traveling from the cyclone inlet through the cyclone slinger and out the cyclone outlet, and the cyclone slinger comprises

a bottom platform,

a peripheral wall extending upwardly from the bottom platform and having one or more side ports, and

a slinger passage leading away from at least one of the one or more side ports of the peripheral wall, the slinger passage leading to a bottom port opening substantially downwardly; and

a dirt cup removably retained within the body portion underneath the cyclone slinger for retaining dirt or other debris exiting from the cyclone slinger through the bottom port; and

a suction source disposed in the body portion or the nozzle portion for generating the airflow within the vacuum cleaner, wherein a second conduit leads from the cyclone outlet to an inlet of the suction source.

2. A vacuum cleaner as in claim 1, wherein the second conduit includes a filter chamber containing a main filter.

3. A vacuum cleaner as in claim 2, wherein the filter chamber comprises a front plenum and a back plenum, wherein the front plenum is defined between a front wall of the filter chamber and the main filter, and the back plenum is defined between a back wall of the filter chamber and the main filter.

5. The vacuum cleaner as in claim 3 further comprising a filter chamber inlet and a transfer passage for carrying an airflow from the filter chamber inlet to the front plenum.

7. A vacuum cleaner as in claim 3 wherein the main filter is positioned within a filter chamber door which, when opened, exposes a clean side of the main filter for handling by a user.

14. The vacuum cleaner as in claim 1 wherein the slinger passage comprises a ceiling that slopes downwardly in both a radial and a tangential direction.

15. The vacuum cleaner as in claim 14 wherein a deflector wall is disposed at an end of the slinger passage proximate to the bottom port.

16. The vacuum cleaner as in claim 15 wherein the deflector wall is slanted in a direction opposite to the rotational direction of the swirling airflow in the cyclone.

19. A vacuum cleaner as in claim 1 further comprising a lid on the dirt cup, the lid having a top surface and an aperture, wherein the top surface of the lid forms the bottom platform of the cyclone slinger and the aperture of the lid forms the bottom port of the cyclone slinger.

25. A vacuum cleaner as in claim 1 wherein a center tube forms the cyclone outlet, and the vacuum cleaner further comprises an inner tube slidingly fitted into the center tube and having a top opening and a bottom opening, with a filter affixed across the bottom opening.

26. A vacuum cleaner as in claim 1 further including a second slinger passage leading away from a second side port in the peripheral wall of the cyclone slinger.

4. (canceled)

6. (canceled)

8-13. -13. (canceled)

17-18. -18. (canceled)

20-24. -24. (canceled)

27-28. -28. (canceled)

29. A vacuum cleaner comprising:

a body portion;

a nozzle portion having a nozzle opening with a first conduit leading from the nozzle opening to the body portion;

the body portion including a cyclone having a cyclone inlet, a cyclone outlet, and a cyclone slinger, wherein the first conduit leads to the cyclone inlet and the cyclone is configured to contain a swirling airflow traveling from the cyclone inlet through the cyclone slinger and out the cyclone outlet, and the cyclone slinger comprises;

a bottom platform,

a peripheral wall extending upwardly from the bottom platform and having at least a first side port and a second side port,

a first slinger passage leading away from the first side port and leading to a first bottom port opening substantially downwardly, and

a second slinger passage leading away from the second side port and leading to a second bottom port opening substantially downwardly;

a dirt cup removably retained within the body portion underneath the cyclone slinger for retaining dirt and other debris exiting from the cyclone slinger through the first or second bottom port; and

a suction source disposed in the body portion or the nozzle portion for generating the airflow within the vacuum cleaner, wherein a second conduit leads from the cyclone outlet to an inlet of the suction source.

30. A vacuum cleaner as in claim 29, wherein the second conduit includes a filter chamber containing a main filter.

31. A vacuum cleaner as in claim 30, wherein the filter chamber comprises a front plenum and a back plenum, wherein the front plenum is defined between a front wall of the filter chamber and the main filter, and the back plenum is defined between a back wall of the filter chamber and the main filter.

36. A vacuum cleaner as in claim 29 further comprising a lid on the dirt cup, the lid having a top surface and an aperture, wherein the top surface of the lid forms the bottom platform of the cyclone slinger and the aperture of the lid forms the bottom port of the cyclone slinger.

32-35. -35. (canceled)

37. An upright vacuum cleaner comprising:

an upright body portion pivotally secured to a suction base;

a cyclone separator positioned in and axially extending along the upright body portion, wherein the cyclone separator has a top end and a bottom end;

the cyclone separator including a frustoconical portion having a tangential airstream entry at the top end, a central airstream exit at the top end, and a return air platform at the bottom end;

at least one slinger arm adjacent the bottom end of and fluidically connected to the cyclone separator, the slinger arm having at least one generally tangential, radially outwardly extending sidewall, a top wall, an end wall and a bottom outlet port; and

a dirt cup positioned below the cyclone separator to receive dirt separated from an airstream flowing through the cyclone separator, wherein the dirt passes downwardly through the bottom outlet port of the slinger arm to be received in the dirt cup such that the dirt is thereby isolated from the cyclone separator by the platform.

38. A vacuum cleaner comprising:

a body portion;

a nozzle portion having a nozzle opening with a first conduit leading from the nozzle opening to a filter chamber in the body portion, wherein the filter chamber contains a main filter and comprises a front plenum and a back plenum, such that the front plenum is defined between a front wall of the filter chamber and the main filter, and the back plenum is defined between a back wall of the filter chamber and the main filter;

a suction source disposed in the body portion or the nozzle portion for generating an airflow within the vacuum cleaner; and

a second conduit leading from the filter chamber to an inlet of the suction source.

42. A vacuum cleaner as in claim 38 wherein the main filter is positioned within a filter chamber door which, when opened, exposes a clean side of the main filter for handling by a user.

48. A vacuum cleaner as in claim 42, wherein the first conduit includes a cyclone separator disposed in the body portion.

39-41. -41. (canceled)

43-47. -47. (canceled)

49-52. -52. (canceled)

53. A vacuum cleaner comprising:

a cyclonic chamber to separate dirt from air, the cyclonic chamber having a slinger arm disposed at the bottom of the cyclonic chamber including a tangential inlet opening, a passage extending circumferentially, downwardly and radially outwardly from the inlet opening, and an outlet opening from the passage leading to a dirt cup; and

a filter viewable through a door positioned downstream of the cyclonic chamber.