Fences for table saws

• US 20050139056A1
• Filed: 12/31/2004
• Published: 06/30/2005
• Est. Priority Date: 12/31/2003
• Status: Abandoned Application

• Current Assignee: SD3, LLC
• Original Assignee: SD3, LLC
• Inventors: Gass, Stephen F., Fulmer, J. David
• Application Number:
  US11/027,254
• Publication Number:
  US 20050139056A1
• Time in Patent Office: Days
• US Class Current: 83/438
• CPC Class Codes: B27B 27/02 arranged laterally and parallel with respect to the plane of the saw blade
• CPC Class Codes: Y10T 83/727 With means to guide moving work
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]

Abstract

Improved fences for table saws. In some embodiments, the fence includes removable face plates. In some embodiments, the fence includes an improved clamping mechanism. In some embodiments, the fence includes improved glide structure. In some embodiments, the fence includes a biasing mechanism adapted to urge the fence against the table of the saw. In some embodiments, the fence includes improved adjustment structure for aligning the fence relative to the table.

Claims

1. A table saw fence, comprising:

a cross bracket adapted to be slidably positioned along a guide rail of a table saw;

a clamping mechanism adapted to selectively secure the cross bracket in a selected position on a guide rail of a table saw;

a work piece guide assembly coupled to the cross bracket and extending generally perpendicular thereto, the work piece guide assembly comprising;

an elongate support coupled to the cross bracket, wherein the support includes a hollow tubular member having a bottom surface, a top surface, and first and second opposed side walls, wherein each of the side walls includes a plurality of spaced-apart holes positioned along the length of the side wall;

a pair of faces removably mounted on the support, wherein each face includes a body through which a plurality of spaced-apart holes extend, wherein each face further includes an engagement surface mounted on the body and adapted to be selectively contacted by a work piece during use of the fence to guide the cutting of work pieces on a table saw;

a plurality of selectively releasable fastening mechanisms adapted to respectively secure the pair of faces to the first and second sidewalls of the tubular member, wherein each fastening mechanism includes a receiver associated with one of the holes in the body of either of the pair of faces, wherein each fastening mechanism further includes a fastener with a head and a shaft extending through a hole in a side wall of the tubular member, through a hole in the body of either of the pair of faces, and into the receiver to couple the fastener to the receiver and thereby secure the corresponding face to the corresponding side wall of the tubular member; and

a plurality of access ports extending through at least one of the top surface and the bottom surface of the tubular member, wherein the plurality of access ports are collectively oriented to provide access to the heads of the plurality of fasteners extending through the holes in at least one of the side walls of the tubular member.

2. The fence of claim 1, wherein each of the engagement surfaces is free from holes, and further wherein each of the faces is adapted to be selectively removed from the elongate support without removal of the engagement surface from the body of the face to which the engagement surface is attached and without introducing holes into the engagement surface.

3. The fence of claim 1, wherein each of the engagement surfaces is free from holes, and further wherein each of the faces is adapted to be selectively adjusted relative to the elongate support without removal of the engagement surface from the body of the face to which the engagement surface is attached and without introducing holes into the engagement surface.

4. The fence of claim 1, wherein the pair of faces are adjustably mounted on the elongate support.

5. The fence of claim 1, wherein each of the holes in the side walls of the tubular member includes a first portion that is sufficiently large for the head of the fastener to pass therethrough and a second portion that is sufficiently small that the head of the fastener cannot pass therethrough.

6. The fence of claim 1, wherein each of the access ports extend through the bottom surface of the tubular member and are adapted to provide access to the heads of the plurality of fasteners extending through the holes of one of the pair of faces.

7. The fence of claim 1, wherein each of the access ports extend through the bottom surface of the tubular member and are adapted to provide access to the heads of the plurality of fasteners extending through the holes of both of the pair of faces.

8. The fence of claim 1, wherein each of the fasteners is a screw having a head with a socket adapted to receive and be selectively rotated by the tip of a tool through a selected one of the access ports.

9. The fence of claim 1, wherein the elongate support includes a distal end region spaced away from the cross bracket, and further wherein the fence includes means for biasing the distal end region of the elongate support into engagement with a table of the table saw.

10. The fence of claim 1, wherein the clamping mechanism includes a pivotal handle, a cam surface adapted to move with the handle, a distribution plate adapted to be selectively urged by the cam surface into engagement with a guide rail of a table saw to secure the guide rail within a passage defined between the distribution plate and the cross bracket, and further wherein the distribution plate is biased away from the passage and toward the cam surface.

11. The fence of claim 10, wherein the clamping mechanism further includes a biasing mechanism adapted to bias the distribution plate toward the cam surface.

12. A table saw fence adapted to be operatively positioned on a guide rail of a table saw to guide movement of a work piece on the table saw, the fence comprising:

a work piece guide assembly adapted to be positioned on a table of a table saw to guide movement of a work piece on the table, wherein the work piece guide assembly includes an elongate support and at least one face coupled to the support, wherein the at least one face includes an engagement surface adapted to be contacted by the work piece during use of the fence on a table saw;

a cross bracket coupled to the guide assembly and extending perpendicular thereto;

wherein the cross bracket includes a table-facing surface and a rail-facing surface generally opposed to the table-facing surface;

a clamping mechanism adapted to selectively secure the cross bracket in a selected position on a guide rail of a table saw; and

at least one friction-reducing glide plate mounted on the table-facing surface of the cross bracket.

13. The fence of claim 12, wherein the fence further includes at least one friction-reducing glide plate mounted on a portion of the cross bracket that faces generally away from the table-facing surface of the cross bracket and which is adapted to selectively engage the guide rail of the table saw.

14. The fence of claim 13, wherein the portion of the cross bracket includes an adjustment plate that is mounted on the cross bracket in a spaced-apart relationship to the clamping mechanism to define a passage therebetween sized to selectively receive the guide rail of the table saw.

15. The fence of claim 14, wherein the adjustment plate includes opposed end regions that are biased to extend away from the cross bracket and generally toward the clamping mechanism, and further wherein each end region includes one of the at least one friction-reducing glide plate.

16. The fence of claim 15, wherein the cross bracket further includes projections that adjustably extend through the cross bracket and into engagement with the end regions of the adjustment plate to hold the end regions away from the cross bracket.

17. The fence of claim 12, wherein the clamping mechanism includes a pivotal handle, a cam surface adapted to move with the handle, a distribution plate adapted to be selectively urged by the cam surface into engagement with a guide rail of a table saw to secure the guide rail within a passage defined between the distribution plate and the cross bracket, and further wherein the distribution plate is biased away from the passage and toward the cam surface.

18. The fence of claim 17, wherein the clamping mechanism further includes a biasing mechanism adapted to bias the distribution plate toward the cam surface.

19. The fence of claim 12, wherein the elongate support includes a distal end region spaced away from the cross bracket, and further wherein the fence includes means for biasing the distal end region of the elongate support into engagement with a table of the table saw.

20. A table saw fence, comprising:

a work piece guide assembly including a support and at least one face adjustably coupled to the support with a plurality of releasable fastening mechanisms;

means for selectively clamping the fence to a rail of a table saw to retain the guide assembly in a defined position along the table of a table saw; and

adjustable guide means for positioning the fence in an operative position on a table saw.