Thermoelectric devices and applications for the same

• US 20050139250A1
• Filed: 12/02/2004
• Published: 06/30/2005
• Est. Priority Date: 12/02/2003
• Status: Abandoned Application

• Current Assignee: Battelle Memorial Institute
• Original Assignee: Battelle Memorial Institute
• Inventors: Johnston, John W., Peters, Timothy J., Martin, Peter M., Olsen, Larry C., DeSteese, John G.
• Application Number:
  US11/004,611
• Publication Number:
  US 20050139250A1
• Time in Patent Office: Days
• US Class Current: 136/212
• CPC Class Codes: H10N 10/817 the junction being non-separable, e.g. being cemented, sintered or soldered
• CPC Class Codes: H10N 10/852 comprising tellurium, selenium or sulfur

Abstract

High performance thin film thermoelectric couples and methods of making the same are disclosed. Such couples allow fabrication of at least microwatt to watt-level power supply devices operating at voltages greater than one volt even when activated by only small temperature differences.

Claims

1-36. -36. (canceled)

37. A thermoelectric power source comprising:

a thermoelectric module having at least one thermoelectric couple comprising a sputter deposited thin film p-type thermoelement, a sputter deposited thin film n-type thermoelement positioned adjacent the p-type thermoelement, and an electrically conductive member electrically connecting a first end of the p-type thermoelement with a second end of the n-type thermoelement;

a high-temperature heat pipe connected to a hot connection of the thermoelectric module; and

a low-temperature heat pipe connected to a cold connection of the thermoelectric module.

38. The thermoelectric power source of claim 37, wherein the heat pipes further include a working fluid stored within the heat pipes.

39. The thermoelectric power source of claim 38, wherein the working fluid comprises water, an alcohol, or mixtures thereof.

40. The thermoelectric power source of claim 37, wherein the thermoelectric module comprises multiple thermoelectric couples formed on a flexible substrate.

41. The thermoelectric power source of claim 40, wherein the flexible substrate is wound about a reel.

42. The thermoelectric power source of claim 41, wherein the reel functions as the hot connection and/or the cold connection of the thermoelectric module.

43. The thermoelectric power source of claim 37, wherein the high-temperature heat pipe further includes a coating material on an exterior surface of the heat pipe, the coating material capable of absorbing thermal energy.

44. The thermoelectric power source of claim 43, wherein the coating material on an exterior surface of the heat pipe is capable of absorbing solar radiation.

45. The thermoelectric power source of claim 37, wherein the low-temperature heat pipe further includes insulation on an exterior surface of the heat pipe to reduce transfer of thermal energy from outside the low-temperature heat pipe to inside the low-temperature heat pipe.

46. A TE power source comprising:

a thin film TE module comprising multiple thin film TE p-type and n-type elements formed on a flexible substrate;

a reel having a first end and a second end and about which the flexible substrate is wound;

a low-temperature member thermally connected to the first end of the reel; and

a high-temperature connected to the second end of the reel, wherein the low-temperature and high-temperature members transfer heat to the and from the TE module.

47. The TE power source of claim 46, wherein the low-temperature member and the high-temperature member comprise a first and a second heat pipe, respectively.

48. The TE power source of claim 46, wherein the heat pipes further include a working fluid within the heat pipes.

49. The TE power source of claim 48, wherein the working fluid comprises water, an alcohol, or mixtures thereof.

50. The TE power source of claim 46, wherein the thin film TE p-type and n-type elements comprise sputter deposited Bi_aTe_b where a is about 2 and b is about 3.

51. The TE power source of claim 48, wherein the working fluid in the heat pipes is re-circulated within the heat pipes.

52. The TE power source of claim 46, wherein the TE power source can generate and maintain a voltage of equal to or greater than about 3.6 V with a temperature difference across the TE module of greater than about 7°

C.

53. The TE power source of claim 46, wherein the TE power source can operate in temperature environments of greater than about 100°

C.

54. The TE power source of claim 46, wherein the TE power source can operate in temperature environments of less than about −

100°

C.

55. The TE power source of claim 46, wherein the TE power source can operate in temperature environments of greater than about 250°

C.