Real-time measurement of tool forces and machining process model parameters
First Claim
1. A method for measuring tool forces comprising:
- determining a force profile for a standard tool, work piece, and part program on a first Computer Numerical Control (CNC) machine based on direct measurement of tool forces;
providing the standard tool, work piece, and part program to a user facility;
measuring a motor characteristic of a second CNC machine at the user facility for the standard tool, work piece, and part program;
determining a relationship between the motor characteristic and tool forces based on the motor characteristic for the standard tool, work piece, and part program and a force profile determined for the standard tool, work piece, and part program on the first CNC machine; and
determining tool forces for a desired tool, work piece, and part program on the second CNC machine at the user facility based on the motor characteristic for the desired tool, work piece, and part program and the relationship between the motor characteristic and tool forces.
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Accused Products
Abstract
A system and method are provided for real-time measurement of tool forces. A relationship between a motor characteristic and tool forces is determined by first directly measuring tool forces for a standard tool, work piece, and part program in a central facility. A force profile indicative of the tool forces and the standard tool, work piece, and part program are provided to a user at a user facility. The motor characteristic for a CNC machine at the user facility is then measured for the standard tool, work piece, and part program. Based on the force profile determined at the central facility, the relationship between the motor characteristic and tool forces is determined. Thereafter, the motor characteristic of the CNC machine is measured for a desired tool, work piece, and part program and converted to tool forces using the relationship between the motor characteristic and tool forces.
26 Citations
20 Claims
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1. A method for measuring tool forces comprising:
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determining a force profile for a standard tool, work piece, and part program on a first Computer Numerical Control (CNC) machine based on direct measurement of tool forces;
providing the standard tool, work piece, and part program to a user facility;
measuring a motor characteristic of a second CNC machine at the user facility for the standard tool, work piece, and part program;
determining a relationship between the motor characteristic and tool forces based on the motor characteristic for the standard tool, work piece, and part program and a force profile determined for the standard tool, work piece, and part program on the first CNC machine; and
determining tool forces for a desired tool, work piece, and part program on the second CNC machine at the user facility based on the motor characteristic for the desired tool, work piece, and part program and the relationship between the motor characteristic and tool forces. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. A method for measuring tool forces comprising:
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receiving a standard tool, work piece, and part program from a central facility at a user facility;
measuring a motor characteristic of a first Computer Numerical Control (CNC) machine at the user facility for the standard tool, work piece, and part program;
determining a relationship between the motor characteristic and tool forces based on the motor characteristic for the standard tool, work piece, and part program and a force profile determined on a second CNC machine at a central facility for the standard tool, work piece, and part program; and
determining tool forces for a desired tool, work piece, and part program on the first CNC machine at the user facility based on the motor characteristic for the desired tool, work piece, and part program and the relationship between the motor characteristic and tool forces. - View Dependent Claims (17, 18)
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19. A computer readable media comprising software for instructing a computer to:
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measure a motor characteristic of a first CNC machine at a user facility for a standard tool, work piece, and part program, the standard tool and work piece provided from a central facility;
determine a relationship between the motor characteristic and tool forces based on the motor characteristic for the standard tool, work piece, and part program and a force profile determined on a second CNC machine at the central facility for the standard tool, work piece, and part program; and
determine tool forces for a desired tool, work piece, and part program on the first CNC machine at the user facility based on the motor characteristic for the desired tool, work piece, and part program and the relationship between the motor characteristic and tool forces. - View Dependent Claims (20)
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Specification