Method for charge control for extending Li-Ion battery life

• US 20050156577A1
• Filed: 01/20/2005
• Published: 07/21/2005
• Est. Priority Date: 01/21/2004
• Status: Abandoned Application

• Current Assignee: Arris International, Inc. (CommScope Holding Company, Inc.)
• Original Assignee: Arris International, Inc. (CommScope Holding Company, Inc.)
• Inventors: Sully, Henry
• Application Number:
  US11/039,098
• Publication Number:
  US 20050156577A1
• Time in Patent Office: Days
• US Class Current: 320/160
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/448 End of discharge regulating measures
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An algorithm extends the serviceable life of a Li Ion battery by charging a battery to a predetermined percentage of its rated charge capacity. The amount of energy impressed into the battery during charging is determined by periodically measuring the charge energy impressed at a given instance, and integrating the instantaneous energy measurements with respect to time over the charging period. Each time the battery is subsequently recharged, charging the battery to this same amount of energy provides the same amount of energy during discharge. Upon each subsequent recharge following the initial charge, the battery terminal voltage is slightly higher than at the end of the previous recharge. When the terminal voltage measured before the end of a recharge period exceeds the battery'"'"'s rated voltage, the algorithm ends and indicates that the battery can no longer be used in the given application and should be replaced.

Claims

1. A method for charging a battery with a charger device, comprising:

fully discharging the battery using the charger device;

applying a charging current to the battery with the charger device to charge the battery;

measuring the instantaneous charge energy as the battery charges;

recording the instantaneous charge energy periodically;

determining a cumulative total charge energy by integrating the recorded instantaneous charge energy with respect to time; and

removing the charging current when the total cumulative charge energy reaches a predetermined amount.

2. The method of claim 1 further comprising:

measuring the instantaneous discharge energy as the battery discharges during a predetermined refresh interval;

recording the instantaneous discharge energy periodically during the refresh interval;

determining a cumulative total discharge energy; and

charging the battery with the cumulative total discharge energy amount.

3. The method of claim 1 wherein the steps are repeated after a refresh interval has elapsed.

4. The method of claim 2 wherein the cumulative total discharge energy is determined by measuring the battery'"'"'s terminal voltage and approximating the discharge current based on this measured voltage.

5. The method of claim 1 wherein the cumulative total discharge energy is determined by integrating the recorded instantaneous discharge energy with respect to time over the discharge interval.

6. The method of claim 1 wherein the predetermined charge energy amount is equal to the minimum energy amount requirement of the system for which the battery is to provide energy.

7. The method of claim 1 wherein the predetermined charge energy amount is equal to the minimum energy amount requirement of the system for which the battery is to provide energy and wherein the battery terminal voltage at the end of a charging cycle is less than or equal to a predetermined maximum amount.

8. The method of claim 7 wherein the battery terminal voltage at the end of each successive charging cycle is progressively increased over the life of the battery.

9. The method of claim 1 wherein the battery'"'"'s end of service life is indicated when, during a charge cycle, the battery'"'"'s rated terminal voltage is reached before the charge energy reaches the predetermined amount.

10. A method for charging a battery, comprising:

measuring the charge energy as the battery charges at periodic intervals during a charging period;

recording the charge energy amount for each periodic charge energy measurement;

determining a cumulative charge energy during the charging period by integrating the recorded charge energy amounts for each charge energy measurement with respect to time over the charging period;

removing charging current from the battery when the cumulative charge energy reaches a predetermined amount;

measuring the instantaneous discharge energy as the battery discharges during a predetermined refresh interval;

recording the instantaneous discharge energy periodically during the refresh interval;

determining a cumulative total discharge energy; and

charging the battery with the cumulative total energy discharged during the refresh interval.

11. The method of claim 10 wherein the steps are repeated after the refresh interval has elapsed.

12. The method of claim 10 wherein the instantaneous discharge energy is measured by measuring the battery'"'"'s terminal voltage and the cumulative total discharge energy is determined by approximating the discharge current based on this measured voltage.

13. The method of claim 10 wherein the cumulative total discharge energy is determined by integrating the recorded instantaneous discharge energy with respect to time over the discharge interval.

14. The method of claim 10 wherein the predetermined charge energy amount is equal to the minimum energy amount requirement of the system for which the battery is to provide energy.

15. The method of claim 10 wherein the predetermined charge energy amount is equal to the minimum energy amount requirement of the system for which the battery is to provide energy and wherein the battery terminal voltage is less than or equal to a predetermined maximum amount.

16. A system for charging a battery, comprising:

means for discharging the battery;

means for impressing charge into the battery;

means for measuring the instantaneous charge or discharge energy as the battery charges or discharges;

means for recording the measured instantaneous charge or discharge energy periodically;

means for determining a cumulative total charge or discharge energy by integrating the recorded instantaneous charge or discharge energy measurements with respect to time over a predetermined period; and

means for removing the charging current when the total cumulative recharge energy reaches a predetermined amount.

17. The method of claim 16 wherein an initial predetermined recharge energy amount is 50% of the battery'"'"'s rated energy capacity.

18. The method of claim 16 wherein the battery is a lithium ion battery.

19. The method of claim 16 wherein the predetermined charge energy amount is equal to the minimum energy amount requirement of the system for which the battery is to provide energy.

20. The method of claim 16 wherein the predetermined charge energy amount is equal to the minimum energy amount requirement of the system for which the battery is to provide energy and wherein the battery terminal voltage is less than or equal to a predetermined maximum amount.

21. The system of claim 16 further comprising a means for charging the battery with an energy amount equal to an amount discharged during a refresh interval.