Simplified dual mode medical oxygen concentrator

• US 20050161043A1
• Filed: 01/13/2005
• Published: 07/28/2005
• Est. Priority Date: 01/22/2004
• Status: Active Grant

• Current Assignee: Air Products and Chemicals Incorporated (Linde Plc)
• Original Assignee: Air Products and Chemicals Incorporated (Linde Plc)
• Inventors: Whitley, Roger Dean, LaBuda, Matthew James, Wagner, Glenn Paul
• Granted Patent: US 7,350,521 B2
• Time in Patent Office: Days
• US Class Current: 128/205.180
• CPC Class Codes: B01D 2253/104 Alumina
• CPC Class Codes: B01D 2253/108 Zeolites
• CPC Class Codes: B01D 2253/304 Linear dimensions, e.g. particle shape, diameter
• CPC Class Codes: B01D 2256/12 Oxygen
• CPC Class Codes: B01D 2257/102 Nitrogen
• CPC Class Codes: B01D 2257/80 Water
• CPC Class Codes: B01D 2259/40005 using rotary valves
• CPC Class Codes: B01D 2259/40041 with more than three sub-steps
• CPC Class Codes: B01D 2259/40052 Recycled product or process gas
• CPC Class Codes: B01D 2259/40069 Eight
• CPC Class Codes: B01D 2259/40071 Nine
• CPC Class Codes: B01D 2259/4061 using five beds
• CPC Class Codes: B01D 2259/4146 Contiguous multilayered adsorbents
• CPC Class Codes: B01D 2259/4533 for medical purposes
• CPC Class Codes: B01D 2259/4541 for portable use, e.g. gas masks
• CPC Class Codes: B01D 53/0473 Rapid pressure swing adsorption
• CPC Class Codes: B01D 53/0476 Vacuum pressure swing adsorption
• CPC Class Codes: B01D 53/053 with storage or buffer vessel

Abstract

Oxygen concentrator system comprising a portable oxygen generator unit adapted to generate a non-humidified oxygen-rich gas and a stationary base unit adapted to generate a humidified oxygen-rich gas, wherein the portable oxygen generator unit and the stationary base are adapted for operation in a coupled mode and an uncoupled mode. The portable oxygen generator unit includes a first flow coupling adapted to receive the humidified oxygen-rich gas when operating in the coupled mode, piping means adapted to combine the non-humidified oxygen-rich gas and the humidified oxygen-rich gas to form a humidified oxygen-rich gas product, and an oxygen-rich gas product delivery port. The stationary base unit is adapted to recharge a rechargeable power supply system in the portable oxygen generator unit when the units are coupled.

Claims

1. An oxygen concentrator system comprising

(a) a portable oxygen generator unit comprising a portable air separation device for the generation of a non-humidified oxygen-rich gas, a first gas pump including means to supply air to the portable air separation device, a first motor adapted to drive the first gas pump, a rechargeable power supply system adapted to provide power to drive the first motor, a first connector adapted to provide recharging of the rechargeable power supply system, a first flow coupling adapted to receive a humidified oxygen-rich gas, piping means adapted to combine the non-humidified oxygen-rich gas and the humidified oxygen-rich gas to form a humidified oxygen-rich gas product, and an oxygen-rich gas product delivery port;

and

(b) a stationary base unit adapted to couple with the portable oxygen generator unit, wherein the stationary base unit comprises a stationary air separation device and a humidifier for generating the humidified oxygen-rich gas, a second gas pump including means to supply air to the stationary air separation device, a second motor adapted to drive the second gas pump, a second flow coupling adapted to connect with the first flow coupling, piping to transfer the humidified oxygen-rich gas to the second flow coupling, a stationary power supply system adapted to provide power to the secondary motor, and a second connector adapted to connect with the first connector to provide recharging of the rechargeable power supply system in the portable oxygen generator unit when the units are coupled.

2. The oxygen generation system of claim 1 wherein the first flow coupling, piping means adapted to combine the non-humidified oxygen-rich gas and the humidified oxygen-rich gas, and the oxygen-rich gas product delivery port are attached to and disposed externally to the portable oxygen generator unit.

3. The system of claim 1 wherein the portable air separation device is sized to generate 0.5 to 3 LPM of non-humidified oxygen-rich gas, the first gas pump is sized to provide sufficient air for the portable air separation device to generate 0.5 to 3 LPM of non-humidified oxygen-rich gas, the first motor is sized to drive the first gas pump to provide sufficient air to the portable air separation device to generate 0.5 to 3 LPM of non-humidified oxygen-rich gas, the second gas pump is sized to provide sufficient air to the stationary air separation device to generate 0 to 7 LPM of humidified oxygen-rich gas, and the second motor is sized to drive the second gas pump to provide sufficient air to the stationary air separation device to generate 0 to 7 LPM of humidified oxygen-rich gas.

4. The system of claim 1 wherein the first gas pump includes means to withdraw gas from the portable air separation device and the second gas pump includes means to withdraw gas from the stationary air separation device.

5. The system of claim 1 wherein the portable oxygen generator unit further comprises a storage tank adapted to hold the non-humidified oxygen-rich gas.

6. The system of claim 1 wherein the portable oxygen generator unit further comprises a conserver adapted to regulate the flow of non-humidified oxygen-rich gas product supplied to the user by the cannula attached to the oxygen-rich gas product delivery port.

7. The system of claim 1 wherein the portable air separation device comprises a pressure swing adsorption system.

8. The system of claim 7 further comprising a storage tank adapted to receive non-humidified oxygen-rich gas from the pressure swing adsorption system.

9. The system of claim 7 wherein no gas storage tank is provided to receive non-humidified oxygen-rich gas from the pressure swing adsorption system.

10. The system of claim 1 wherein the stationary air separation device comprises a pressure swing adsorption system.

11. The system of claim 10 further comprising a storage tank adapted to receive oxygen-rich product gas from the pressure swing adsorption system.

12. The system of claim 10 wherein no storage tank is provided to receive oxygen-rich gas from the pressure swing adsorption system.

13. The system of claim 1 wherein the stationary base unit further comprises a spare rechargeable power supply and means to recharge the spare rechargeable power supply.

14. The system of claim 1 wherein the rechargeable power supply system is a rechargeable battery.

15. The system of claim 14 wherein the stationary power supply system comprises an AC to DC power converter and a DC battery charger adapted to recharge the rechargeable battery.

16. The system of claim 1 wherein the portable air separation device further comprises a power connector to receive DC power from an external source.

17. The system of claim 1 wherein the rechargeable power supply includes a portable fuel cell system comprising a fuel cell and portable fuel storage means.

18. The system of claim 17 wherein the fuel is hydrogen or methanol.

19. The system of claim 1 wherein the stationary power supply system comprises a stationary fuel cell system, stationary fuel storage means, and piping and connector means to transfer fuel to the portable fuel storage means when the stationary base unit is coupled with the portable oxygen generator unit.

20. The system of claim 19 wherein the fuel is hydrogen or methanol.

21. A method to generate an oxygen-rich gas product comprising

(a) providing a portable oxygen generator unit comprising a portable air separation device for the generation of a non-humidified oxygen-rich gas, a first gas pump including means to supply air to the portable air separation device, a first motor adapted to drive the first gas pump, a rechargeable power supply system adapted to provide power to the first motor, a first connector adapted to provide recharging of the rechargeable power supply system, a first flow coupling adapted to receive a humidified oxygen-rich gas, piping means adapted to combine the non-humidified oxygen-rich gas and the humidified oxygen-rich gas to form a humidified oxygen-rich gas product, and an oxygen-rich gas product delivery port;

(b) providing a stationary base unit adapted to couple with the portable oxygen generator unit, wherein the stationary base unit comprises a stationary air separation device and a humidifier for the generation of the humidified oxygen-rich gas, a second gas pump including means to supply air to the stationary air separation device, a second motor adapted to drive the second gas pump, a second flow coupling adapted to connect with the first flow coupling, piping to transfer the humidified oxygen-rich gas to the second flow coupling, a stationary power supply system adapted to provide power to the second motor, and a second connector adapted to connect with the first connector to provide recharging of the rechargeable power supply system of the portable oxygen generator unit when the units are coupled;

(c) operating the portable oxygen generator unit and the stationary base unit in an uncoupled mode wherein the portable oxygen generator unit is operated to separate air and provide the non-humidified oxygen-rich gas as an oxygen-rich gas product at a first flow rate to a user via a cannula attached to the oxygen-rich gas product delivery port; and

(d) operating the portable oxygen generator unit and the stationary base unit in a coupled mode by

(1) coupling the portable oxygen generator unit and the stationary base unit by connecting the first and second connectors and connecting the first and second flow couplings,

(2) operating the portable oxygen generator unit to separate air and provide the non-humidified oxygen-rich gas,

(3) operating the stationary base unit to separate air and provide an oxygen-rich gas stream, humidifying the oxygen-rich gas stream to provide the humidified oxygen-rich gas, combining the humidified oxygen-rich gas with the non-humidified oxygen-rich gas to form a humidified oxygen-rich gas product, and supplying the humidified oxygen-rich gas product at a second flow rate to a user via the cannula attached to the oxygen-rich gas product delivery port, wherein the second flow rate is greater than the first flow rate.

22. The method of claim 23 wherein the portable oxygen generator unit is operated in the uncoupled mode and generates the non-humidified oxygen-rich gas at a flow rate in the range of 0.5 to 3 LPM.

23. The method of claim 21 wherein the portable oxygen generator unit and the stationary base unit are operated in the coupled mode and the coupled system generates the humidified oxygen-rich gas product at a flow rate in the range of 0.5 to 10 LPM.

24. The method of claim 21 wherein the humidified oxygen-rich product gas contains greater than 85 mole % oxygen.

25. The method of claim 21 wherein the first motor is driven by externally-provided DC power when the portable oxygen generation unit is operated in the uncoupled mode.