Process control loop current verification

• US 20050168343A1
• Filed: 03/31/2005
• Published: 08/04/2005
• Est. Priority Date: 08/07/2003
• Status: Active Grant

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Johnson, James A., Longsdorf, Randy J., Huisenga, Garrie D.
• Granted Patent: US 7,280,048 B2
• Time in Patent Office: Days
• US Class Current: 340/664
• CPC Class Codes: G01R 19/2509 Details concerning sampling, digitizing or waveform capturing
• CPC Class Codes: G05B 19/0425 Safety, monitoring
• CPC Class Codes: G05B 2219/25189 Current mode sensor I-O, current loop, 40-mA loop instead of voltage
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G08C 19/02 in which the signal transmitted is magnitude of current or voltage G08C19/36, G08C19/38 take precedence

Abstract

A process device is configured for coupling to a two wire process control loop. Loop current output circuitry is configured to apply an output current to the two wire process control loop. Loop current verification circuitry is coupled to the two wire process control loop and configured to detect errors in the applied output current. At least a portion of the loop current verification circuitry is independent from the loop current output circuitry.

Claims

1. A process device, comprising;

loop current output circuitry configured to apply an output current to a two wire process control loop; and

loop current verification circuitry coupled to the two wire process control loop to detect errors in the applied output current, wherein at least a portion of the loop current verification circuitry is independent from the loop current output circuitry.

2. The apparatus of claim 1 wherein the loop current verification circuitry includes a resistor coupled in series with the two wire process control loop.

3. The apparatus of claim 1 wherein the loop current verification circuitry includes a comparator configured to compare a signal level and provide an output related to electrical current in the two wire process control loop.

4. The apparatus of claim 1 wherein the loop current verification circuitry includes an analog to digital converter configured to measure a signal level related to current through the two wire process control loop.

5. The apparatus of claim 1 including:

plus and minus terminals and a common return;

a sense resistance conducting the loop current from the common return to the minus terminal;

an amplifier having a signal return coupled to the minus terminal and an amplified output.

6. The apparatus of claim 1 wherein the loop current verification circuitry compares a measured loop current value with an expected loop current value and provides an output related to the comparison.

7. The apparatus of claim 1 including a local output responsive to the loop current verification circuitry.

8. The apparatus of claim 1 wherein the loop current verification circuitry compares measured value to a threshold.

9. The apparatus of claim 1 wherein the loop current verification circuitry is configured to actuate calibration of the loop current output circuitry.

10. The apparatus of claim 1 including an output configured to place an output from the loop current verification circuitry on the two wire process control loop indicative of a detected error.

11. The apparatus of claim 1 including a visual indication output.

12. The apparatus of claim 1 including a digital indication output.

13. The apparatus of claim 1 including a wireless indication output.

14. The apparatus of claim 1 wherein the loop current output is compensated in response to the detected error.

15. The apparatus of claim 1 wherein the loop current verification circuitry is configured to measure a value of an independent reference.

16. A method in a process device for verifying loop current in a two wire process control loop, comprising:

sensing a process variable;

adjusting a loop current in the two wire process control loop as a function of the sense process variable;

verifying a value of the current in two wire process control loop using at least one electrical component which is independent of electrical components used to set the loop current in the two wire process control loop.

17. The method of claim 16 wherein verifying the value of the current includes sensing a voltage drop across a resistance coupled in series with the two wire process control loop.

18. The method of claim 16 wherein verifying a value of the current includes comparing a signal level and providing an output related to electrical current in the two wire process control loop.

19. The method of claim 16 including digitizing a signal level related to current through the two wire process control loop.

20. The method of claim 16 wherein verifying the loop current includes comparing a sensed loop current value with an expected loop current value and providing an output related to the comparison.

21. The method of claim 16 wherein the step of verifying is at least partially implemented in a microprocessor.

22. The method of claim 16 including:

sensing the loop current from a common return to a minus terminal; and

providing a signal return coupled to the minus terminal and an amplified output.