Knee computer-aided navigation instruments

• US 20050171545A1
• Filed: 01/30/2004
• Published: 08/04/2005
• Est. Priority Date: 01/30/2004
• Status: Abandoned Application

• Current Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Original Assignee: Howmedica Osteonics Corp. (Stryker Corporation)
• Inventors: Walsh, Gearoid, Chauhan, Sandeep K.
• Application Number:
  US10/768,520
• Publication Number:
  US 20050171545A1
• Time in Patent Office: Days
• US Class Current: 128/898
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 2034/2055 Optical tracking systems
• CPC Class Codes: A61B 2090/3945 Active visible markers, e.g. light emitting diodes
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis

Abstract

A bone cutting guide block has a saw guide surface thereon and has a body shaped to conform to the anterior-medial shape of the proximal left tibia and distal left femur and also to the anterior-lateral shape of the proximal right tibia or the distal right femur. The block is used by placing the curved inner surface adjacent the anterior-medial or anterior-lateral quadrant of either the tibia or the femur and utilizing images from a computer database utilizing an optical tracking system mounted on the cutting block and referencing to the bone to be cut. Utilizing the tracking system, the cutting guide is positioned preferably by hand in the proximal-distal direction to set the depth of the resection. The cutting guide surface is then oriented by hand to the correct varus-valgus and/or flexion-extension angles and pinned to the bone. Preferably, the block is pinned using a single pin in either the correct varus-valgus or flexion-extension position and then the other of the angles not initially selected is set by rotating the block about the single pin. Once the other of the varus-valgus or flexion-extension angles is determined, additional pins are utilized to fix the guide in position for use during the resection of the proximal tibia or distal femur. A second block is provided conforming to the anterior-lateral left tibia and femur as well as the anterior-medial shape of the right tibia and femur.

Claims

1. A method for performing a bone resection on a bone surface adjacent the knee joint with a cutting block comprising:

placing a cutting block having a cutting guide surface and an inner surface adjacent an anterior-medial quadrant or anterior-lateral quadrant of one of the bones forming the knee joint;

positioning the cutting guide surface in a proximal-distal direction of the bone to set the depth of the resection prior to attaching the block to the bone;

setting the angle of the cutting guide surface in one of the varus-valgus or flexion-extension angles prior to attaching the block to the bone;

pinning the cutting block to the bone with a single pin after setting the angle of a longitudinal axis of said pin at said one of said varus-valgus or flexion-extension angles;

rotating the cutting block on said pin about said axis to set the other of said varus-valgus or flexion-extension angles of said cutting surface;

pinning the cutting block to said bone with at least one additional pin after setting said other angle; and

resecting the bone surface using said cutting guide surface as a guide.

2. The method as set forth in claim 1 wherein said cutting block has a curved surface generally conforming to at least part of a curved anterior bone end surface.

3. The method as set forth in claim 2 wherein said positioning of the cutting block in the proximal-distal direction and said varus-valgus and flexion-extension angle settings are performed free-hand.

4. The method as set forth in claim 3 wherein the cutting block further includes an optical tracking device mounted thereon for communicating with a computer utilizing optical inputs and having a display to guide said free-hand placement of said cutting block.

5. A method for aligning the varus-valgus, proximal-distal and flexion-extension orientation of an end bone cut for use in total knee arthroplasty comprising:

placing an inner surface of a cutting block having a cutting guide surface adjacent the end of a bone;

setting the orientation of said cutting guide surface in the proximal-distal direction and one of said varus-valgus or flexion-extension angular orientations prior to attaching said cutting block to the bone;

pinning the cutting block to the bone with a single pin;

pivoting the cutting block about said pin to align the cutting guide surface in the other of said varus-valgus or flexion-extension orientations; and

pinning the cutting block at said aligned positions with at least one additional pin.

6. The method as set forth in claim 5 wherein said cutting block has an inner surface generally conforming to at least part of an anterior bone end surface.

7. The method as set forth in claim 6 wherein the inner surface conforms to an anterior-lateral quadrant of the proximal left tibia and distal left femur and an anterior-medial quadrant of the proximal right tibia and distal right femur.

8. The method as set forth in claim 7 wherein the inner surface is curved.

9. The method as set forth in claim 6 wherein the inner surface conforms to a anterior-medial quadrant of the proximal right tibia and distal right femur and an anterior-lateral surface quadrant of a proximal left tibia and a distal left femur.

10. The method as set forth in claim 9 wherein the inner surface is curved.

11. The method as set forth in claim 5 wherein said cutting block has a plurality of medial or laterally facing pin holes for receiving said at least one additional pin.

12. The method as set forth in claim 6 wherein said first pin extends into a tibia in a generally anterior direction.

13. The method as set forth in claim 12 wherein said cutting block has a plurality of anteriorly facing pin holes for receiving said at least one additional pin.

14. The method as set forth in claim 6 wherein said first pin extends into a femur in a generally medial-lateral direction.

15. The method as set forth in claim 14 wherein said cutting block has a plurality of medial or laterally facing pin holes for receiving said at least one additional pin.

16. The method as set forth in claim 5 wherein the cutting block further includes an optical tracking device mounted thereon for communicating with a computer utilizing optical inputs and having a display to guide said free-hand placement of said cutting block.

17. A method for aligning the varus-valgus, proximal-distal and flexion-extension orientation of a resection at an end of a femur in total knee arthroplasty, comprising:

placing an inner surface of a cutting block having a cutting guide surface adjacent the end of the femur;

setting the orientation of said cutting guide surface in the proximal-distal direction and the varus-valgus angular orientation in a free hand manner using computer-aided navigation prior to attaching said cutting block to the femur;

pivoting the cutting block about said single pin to align the cutting guide surface in the flexion-extension angular orientation; and

pinning the cutting block at said aligned flexion-extension position with at least one additional pin.

18. The method as set forth in claim 17 wherein said cutting block has an inner surface generally conforming to at least part of an anterior femur end surface.

19. The method as set forth in claim 18 wherein the inner surface conforms to an anterior-lateral quadrant of the right distal femur and the anterior-medial quadrant of the left distal femur or the anterior-medial quadrant of the right distal femur and the anterior-lateral quadrant of the left distal femur.

20. The method as set forth in claim 17 wherein the inner surface is curved.

21. A method for aligning the varus-valgus, proximal-distal and flexion-extension orientation of a resection at an end of a tibia in total knee arthroplasty, comprising:

placing an inner surface of a cutting block having a cutting guide surface adjacent the end of the tibia;

setting the orientation of said cutting guide surface in the proximal-distal direction and the flexion-extension angular orientation in a free hand manner using computer-aided navigation prior to attaching said cutting block to the tibia;

pivoting the cutting block about said single pin to align the cutting guide surface in the varus-valgus angular orientation; and

pinning the cutting block at said aligned varus-valgus position with at least one additional pin.

22. The method as set forth in claim 21 wherein the inner surface conforms to an anterior-lateral quadrant of the right distal tibia and the anterior-medial quadrant of the left distal tibia or the anterior-medial quadrant of the right distal tibia and the anterior-lateral quadrant of the left distal tibia.

23. A kit of bone cutting blocks for resecting the distal femur and proximal tibia comprising:

a first block conforming in shape to the anterior-medial quadrant of the distal left femur and proximal left tibia and the anterior-lateral quadrant of the distal right femur and proximal right tibia; and

a second block conforming in shape to the anterior-lateral quadrant of the distal left femur and proximal left tibia and the anterior-medial quadrant of the distal right femur and proximal right tibia.