Semiconductor substrate manufacturing method and semiconductor device manufacturing method, and semiconductor substrate and semiconductor device manufactured by the methods
First Claim
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1. A method of manufacturing a semiconductor substrate, comprising:
- a first step of selectively implanting ions into a predetermined region in a substrate, the implanted ions, in turn, forming a plurality of micro-cavities in said predetermined region; and
a second step of giving heat treatment to the substrate, thereby, after discharge of said implanted ions outside of said substrate as gas, allowing growth of said plurality of respective micro-cavities and further combination of adjacent micro-cavities with each other to form an embedded insulating region comprising a combined cavity present all over said predetermined region.
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Abstract
The present invention relates to a method of manufacturing a semiconductor substrate, which enables a semiconductor device to have high speed operating characteristics and high performance characteristics such as lower electrical power consumption, and a method of manufacturing a semiconductor device including a method of manufacturing the semiconductor substrate thereof in a process, as well as to a semiconductor substrate manufactured by the method of manufacturing the same and a semiconductor device manufactured using the semiconductor substrate.
119 Citations
107 Claims
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1. A method of manufacturing a semiconductor substrate, comprising:
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a first step of selectively implanting ions into a predetermined region in a substrate, the implanted ions, in turn, forming a plurality of micro-cavities in said predetermined region; and
a second step of giving heat treatment to the substrate, thereby, after discharge of said implanted ions outside of said substrate as gas, allowing growth of said plurality of respective micro-cavities and further combination of adjacent micro-cavities with each other to form an embedded insulating region comprising a combined cavity present all over said predetermined region. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
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29. A method of manufacturing a semiconductor substrate, comprising:
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a first step of selectively implanting ions into a predetermined region in a substrate, the implanted ions, in turn, forming a plurality of micro-cavities in said predetermined region; and
a second step of giving heat treatment to said substrate, thereby, after discharge of said implanted ions outside of said substrate as gas, allowing growth of said plurality of respective micro-cavities and further combination of adjacent micro-cavities with each other to form an embedded insulating region comprising a combined cavity present all over said predetermined region, wherein said combined cavity has a seamlessly uninterrupted inside surface, as well as has inner space completely closed from outside of said substrate by the inside surface, wherein heat treatment in said second step includes high-temperature heat treatment, said high-temperature heat treatment allowing combination of adjacent micro-cavities with each other to form said combined cavity present all over said predetermined region, and wherein an oxide film at least coating said inside surface of said cavity is formed by carrying out said high-temperature heat treatment in oxygen rich atmosphere, during at least the last certain period of time of said high-temperature heat treatment. - View Dependent Claims (30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51)
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52. A method of manufacturing a semiconductor substrate, comprising:
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a first step of selectively implanting ions into a predetermined region in a substrate, the implanted ions, in turn, forming a plurality of micro-cavities in said predetermined region; and
a second step of giving heat treatment to the substrate, thereby, after discharge of said implanted ions outside of said substrate as gas, allowing growth of said plurality of respective micro-cavities and further combination of adjacent micro-cavities with each other to form an embedded insulating region comprising a combined cavity present all over said predetermined region, wherein said combined cavity has a seamlessly uninterrupted inside surface, as well as has inner space completely closed from outside of said substrate by the inside surface, wherein heat treatment in said second step includes high-temperature heat treatment, said high-temperature heat treatment allowing combination of adjacent micro-cavities with each other to form said combined cavity present all over said predetermined region, and wherein an oxide film filling up said inner space of said cavity is formed by carrying out said high-temperature heat treatment in oxygen rich atmosphere, during at least the last certain period of time of said high-temperature heat treatment. - View Dependent Claims (53, 54, 55, 56, 57, 58)
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59. A method of manufacturing a semiconductor device, comprising:
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a first step of selectively implanting ions into a predetermined region in a substrate, the implanted ions, in turn, forming a plurality of micro-cavities in said predetermined region;
a second step of giving heat treatment to said substrate, thereby, after discharge of said implanted ions outside of said substrate as gas, allowing growth of said plurality of respective micro-cavities and further combination of adjacent micro-cavities with each other to form an embedded insulating region comprising a combined cavity present all over said predetermined region; and
a third step of forming at least one semiconductor device element on a surface region of the substrate on said embedded insulating region. - View Dependent Claims (60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73)
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74. A semiconductor substrate comprising an embedded insulating region comprising a combined, flat-shaped cavity present all over a predetermined region in a substrate,
wherein said cavity has a seamlessly uninterrupted inside surface, as well as has inner space completely closed from outside of said substrate by the inside surface, wherein said inside surface is coated with at least an oxide film, said oxide film having a thicker film thickness in a portion, which is formed on side walls of said cavity than in a portion, which is formed on inside upper and lower surfaces of said cavity.
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76. (canceled)
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79. (canceled)
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85. A semiconductor substrate comprising an embedded insulating region comprising a combined, flat-shaped cavity present all over a predetermined region in a substrate,
wherein said cavity has a seamlessly uninterrupted inside surface, as well as has inner space completely closed from outside of said substrate by the inside surface, and an inside part of said cavity includes no ion-implanted ions into said substrate in order to form said cavity, and wherein a surface of said substrate is flat, and an interface between an upper portion of said cavity and said substrate is parallel and flat to a flat surface of said substrate.
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91. A semiconductor device comprising:
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a semiconductor substrate comprising an embedded insulating region comprising a combined, flat-shaped cavity present all over a predetermined region, wherein said cavity has a seamlessly uninterrupted inside surface, as well as has inner space completely closed from outside of said substrate by the inside surface, wherein said inside surface is coated with at least an oxide film, said oxide film having a thicker film thickness in a portion, which is formed on side walls of said cavity than in a portion, which is formed on inside upper and lower surfaces of said cavity; and
at least one semiconductor device element which is present on a surface region of the semiconductor substrate on said embedded insulating region. - View Dependent Claims (92, 94, 95, 96, 97, 98, 99, 100, 101)
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93. (canceled)
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102. A semiconductor device comprising:
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a semiconductor substrate comprising an embedded insulating region comprising a combined, flat-shaped cavity present all over a predetermined region, wherein said cavity has a seamlessly uninterrupted inside surface, as well as has inner space completely closed from outside of said substrate by the inside surface, and an inside part of said cavity includes no ion-implanted ions into said substrate in order to form said cavity, and wherein a surface of said substrate is flat, and an interface between an upper portion of said cavity and said substrate is parallel and flat to a flat surface of said substrate; and
at least one semiconductor device element which is present on a surface region of the semiconductor substrate on said embedded insulating region. - View Dependent Claims (103, 104, 105, 106, 107)
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Specification