Method and system for precisely positioning a waist of a material-processing laser beam to process microstructures within a laser-processing site
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0 Petitions
Accused Products
Abstract
A high-speed method and system for precisely positioning a waist of a material-processing laser beam to dynamically compensate for local variations in height of microstructures located on a plurality of objects spaced apart within a laser-processing site are provided. In the preferred embodiment, the microstructures are a plurality of conductive lines formed on a plurality of memory dice of a semiconductor wafer. The system includes a focusing lens subsystem for focusing a laser beam along an optical axis substantially orthogonal to a plane, an x-y stage for moving the wafer in the plane, and a first air bearing sled for moving the focusing lens subsystem along the optical axis. The system also includes a first controller for controlling the x-y stage based on reference data which represents 3-D locations of microstructures to be processed within the site, a second controller, and a first voice coil coupled to the second controller for positioning the first air bearing sled along the optical axis also based on the reference data. The reference data is generated by the system which includes a modulator for reducing power of the material-processing laser beam to obtain a probe laser beam to measure height of the semiconductor wafer at a plurality of locations about the site to obtain reference height data. A computer computes a reference surface based on the reference height data. A trajectory planner generates trajectories for the wafer and the waist of the laser beam based on the reference surface. The x-y stage and the first air bearing sled controllably move the wafer and the focusing lens subsystem, respectively, to precisely position the waist of the laser beam so that the waist substantially coincides with the 3-D locations of the microstructures within the site. The system also includes a spot size lens subsystem for controlling size of the waist of the laser beam, a second air bearing sled for moving the spot size lens subsystem along the optical axis, a third controller for controlling the second air bearing sled, and a second voice coil coupled to the third controller for positioning the second air bearing sled along the optical axis.
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Citations
65 Claims
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1-28. -28. (canceled)
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29. A system for precisely positioning a waist of a material-processing laser beam to dynamically compensate for local variations in height of microstructures located on a plurality of objects spaced apart within a laser-processing site, the system comprising:
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a focusing lens subsystem for focusing a laser beam along an optical axis;
a first actuator for moving the objects in a plane;
a second actuator for moving the focusing lens subsystem along the optical axis;
a controller for controlling the first actuator based on reference data which represents 3-D locations of microstructures to be processed within the site; and
for controlling of the second actuator also based on the reference data wherein the first and second actuators controllably move the objects and the focusing lens subsystem, respectively, to precisely position the waist of the laser beam and the objects so that the waist substantially coincides with the 3-D locations of the microstructures within the site. - View Dependent Claims (30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44)
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45. A system for precisely positioning a waist of a material-processing laser beam to dynamically compensate for local variations in height of microstructures spaced apart within a laser-processing site, the microstructure lying on a surface which is substantially orthogonal to an optical axis, the system comprising:
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a first optical component for focusing the laser beam along the optical axis;
a first actuator for moving the axis of the laser beam relative to the microstructures;
a second actuator for moving the first optical component along the optical axis;
a controller for controlling the first actuator based on reference data which represents 3-D locations of microstructures to be processed within the site; and
for controlling the second actuator also based on the reference data wherein the first and second actuators controllably move the axis of the laser beam relative to the objects and the focusing lens subsystem, respectively, to precisely position the axis of the laser beam so that the waist substantially coincides with the 3-D locations of the microstructures within the site. - View Dependent Claims (46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65)
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Specification