Susceptor cooking trays and kits for microwavable food products

• US 20050184066A1
• Filed: 03/16/2005
• Published: 08/25/2005
• Est. Priority Date: 05/22/2003
• Status: Abandoned Application

• Current Assignee: Kraft Foods Group Brands LLC (The Kraft Heinz Company)
• Original Assignee: Kraft Foods Group Brands LLC (The Kraft Heinz Company)
• Inventors: Brooks, Joseph R., Cogley, Paul A.
• Application Number:
  US11/082,163
• Publication Number:
  US 20050184066A1
• Time in Patent Office: Days
• US Class Current: 219/730
• CPC Class Codes: B65D 2205/02 Venting holes
• CPC Class Codes: B65D 2581/3406 Pizza or bread
• CPC Class Codes: B65D 2581/346 integral to the package, e.g. the package is transformed into a stand
• CPC Class Codes: B65D 2581/3498 attached to the base surface
• CPC Class Codes: B65D 77/0433 the inner container being a tray or like shallow container, not formed by folding or erecting one or more blanks B65D81/3862 takes precedence
• CPC Class Codes: B65D 81/3453 Rigid containers, e.g. trays, bottles, boxes, cups

Abstract

A susceptor tray has a susceptor surface of a platform positioned above a downwardly extending portion that has sidewall functions and that traps heated vapor within an open surface defined by the susceptor tray. A kit of the susceptor tray and a dough-containing food product has a storage mode which permits the food product to be stored within the open volume and out of contact with the susceptor surface. The planar portion of the tray includes openings including both a wide-dimensioned opening and a narrow-dimensioned opening in selected respective areas of the susceptor surface.

Claims

1. A packaged microwave pizza kit, comprising:

a susceptor tray, said tray having a generally planar portion with a shaped perimeter, an inwardly facing face and an outwardly facing face;

a susceptor surface on said outwardly facing face of the susceptor tray, said susceptor surface has a defined shape, a central area and an intermediate area;

openings through said generally planar portion of the susceptor tray, said openings including at least one relatively wide-dimensioned opening from which material of susceptor tray and surface had been removed and at least one narrow-dimensioned opening, the central area having at least one said relatively wide-dimensioned opening, and the intermediate area having at least one said narrow-dimensioned opening;

an extending portion of said susceptor tray which projects generally away from said inwardly facing face and in a direction generally opposite to the direction that the susceptor surface faces;

said extending portion and said inwardly facing face generally define a susceptor tray height and a tray volume location;

a dough-containing food product having a shape and size selected so that the food product fits within said tray volume location during a packaged, pre-cooking mode of the kit, said dough-containing food product being adapted to rest upon said outwardly facing face having said susceptor surface during a cooking mode which includes heating of the dough-containing food product by a microwave oven; and

said openings are adapted to facilitate passage of heat-generating byproduct including vapor from the dough-containing food product.

2. The kit in accordance with claim 1, wherein said intermediate area has no said relatively wide-dimensioned opening.

3. The kit in accordance with claim 1, wherein said central area has no said narrow-dimensioned opening.

4. The kit in accordance with claim 1, wherein said susceptor surface has at least one remote area and at least one of said remote areas includes at least one of said wide-dimensioned openings, and said wide dimensioned openings are selected from regular-shaped openings, polygonal openings, indicia-shaped openings, letter-shaped openings, number-shaped openings, and combinations thereof.

5. The kit in accordance with claim 1, wherein said susceptor surface has at least one remote area, and at least one of said remote areas includes at least one of said narrow-dimensioned openings.

6. The kit in accordance with claim 1, wherein said narrow-dimensioned opening is a slit.

7. The kit in accordance with claim 6, wherein a plurality of slits are included and are selected from straight-line slits, curved slits, intersecting slits, number-shaped slits, letter-shaped slits, indicia-shaped slits, slits spaced end-to-end from each other and slits of pin hole slits spaced from each other along a line defining slit shape.

8. The kit in accordance with claim 6, wherein a plurality of said slits are provided, and each said slit is spaced from the other slits by a distance which maintains planar flatness to the susceptor surface in order to thereby provide consistent contact between the food product and the susceptor surface beneath the food product during use within a microwave oven.

9. The kit in accordance with claim 1, wherein a plurality of said relatively wide-dimensioned openings and a plurality of said narrow-dimensioned openings are included, said relatively wide-dimensioned openings comprise between about 1 square cm and about 4 square cm per approximately 320 square cm of susceptor surface area, and said narrow-dimensioned openings comprise between about 12 linear cm and about 50 linear cm per approximately 320 square cm of susceptor surface area.

10. The kit in accordance with claim 1, wherein said openings comprise approximately from about 0.2 percent to about 2 percent of the susceptor surface area.

11. The kit in accordance with claim 1, wherein said extending portion of the susceptor tray includes a sidewall which downwardly depends with respect to said generally planar portion when said kit is in said cooking mode, and said susceptor tray is thereby adapted to elevate the dough-containing food product above the microwave oven floor and collect heated vapors during the cooking mode, wherein said extending portion sidewall is wider on the open end of the tray than on the closed end of the tray, thereby facilitating nesting of one said tray into another.

12. The kit in accordance with claim 1, wherein said extending portion includes a sidewall which is substantially imperforate.

13. The kit in accordance with claim 1, wherein said extending portion includes a sidewall and further includes apertures in said extending portion sidewall in order to provide a porous sidewall, and said apertures comprise between about 5 and about 30 percent of said extending portion.

14. The kit in accordance with claim 13, further including at least one aperture portion defined by perforations to facilitate transforming said aperture portion into one of said apertures.

15. The kit in accordance with claim 1, wherein each of said shaped perimeter of said tray, said defined shape of the susceptor surface, and said shape of the food product are substantially the same.

16. The kit in accordance with claim 1, further including a secondary packaging member which secures said dough-containing food product within said tray volume location of the susceptor tray during the packaged, pre-cooking mode.

17. A microwaveable dough-containing food product kit comprising:

a dough-containing food product having a crust member with a shaped perimeter and which is at least partially baked and has edible materials supported by the crust member;

a susceptor tray having a shaped susceptor surface with a central area and an intermediate area, said susceptor tray also having an extending portion which projects away from and in a direction opposite to the direction that the susceptor surface faces, said extending portion being sized and shaped to elevate the crust member and define a volume below the susceptor surface;

said susceptor surface has openings which permit heated vapor from the food product to pass into the open volume of the susceptor tray;

said openings including at least one relatively wide-dimensioned opening from which material of susceptor tray and surface had been removed and at least one narrow-dimensioned opening, the central area of the susceptor surface having at least one said relatively wide-dimensioned opening, and the intermediate area having at least one said narrow-dimensioned opening; and

said extending portion and said open volume of the susceptor tray and said susceptor surface and its openings combine to provide said heated vapor in response to the application of microwave energy to the dough-containing food product, whereby enhanced heating of the crust member is achieved.

18. The microwaveable kit in accordance with claim 17, wherein said central area has no said narrow-dimensioned openings.

19. The microwaveable kit in accordance with claim 17, wherein said intermediate area has no relatively wide-dimensioned opening, and wherein said narrow-dimensioned openings are slits selected from straight-line slits, curved slits, intersecting slits and pin hole slits.

20. The microwaveable kit in accordance with claim 17, wherein a plurality of said relatively wide-dimensioned openings and a plurality of narrow-dimensioned openings are included, said relatively wide-dimensioned openings comprise between about 0.65 square cm and about 5 square cm per approximately 320 square cm of susceptor surface area, and said narrow-dimensioned openings comprise between about 20 linear cm and about 45 linear cm per approximately 320 square cm of susceptor surface area.

21. The microwaveable kit in accordance with claim 17, wherein said extending portion is substantially imperforate and adapted to substantially retard vapor escape from said open volume of the tray.

22. The microwaveable kit in accordance with claim 17, further including a secondary packaging member which secures said dough-containing food product within said tray volume location of the susceptor tray during a packaged, pre-cooking mode of the kit.

23. A susceptor tray, comprising:

a generally planar portion having a shaped perimeter, an inwardly facing face and an outwardly facing face;

a shaped susceptor surface at said outwardly facing face of the susceptor tray, said susceptor surface has a defined shape, a central area and an intermediate area;

openings through said generally planar portion of the susceptor tray, said openings including at least one relatively wide-dimensioned opening from which material of susceptor tray and surface had been removed and at least one narrow-dimensioned opening, the central area having at least one said relatively wide-dimensioned opening, and the intermediate area having at least one said narrow-dimensioned opening;

an extending sidewall which projects away from and in a direction opposite to the direction that the susceptor surface faces, said extending sidewall being sized and shaped to maintain said susceptor surface as an elevated platform and to provide an open volume defined by the generally planar portion and the extending sidewall;

said susceptor tray being adapted to accommodate a dough-containing product having a shaped perimeter within said open volume during a storage mode of the susceptor tray; and

said susceptor tray being adapted to provide a cooking surface for the dough-containing product resting upon said susceptor surface during a cooking mode which includes exposure of the susceptor tray to microwave energy.

24. The susceptor tray in accordance with claim 23, wherein said intermediate area has no said relatively wide-dimensioned opening.

25. The susceptor tray in accordance with claim 23, wherein said central area has no said narrow-dimensioned opening.

26. The susceptor tray in accordance with claim 23, wherein said susceptor surface has at least one remote area and at least one of said remote areas includes at least one of said relatively wide-dimensioned openings, and said relatively wide-dimensioned openings are selected from regular-shaped openings, polygonal openings, indicia-shaped openings, letter-shaped openings, number-shaped openings, and combinations thereof.

27. The susceptor tray in accordance with claim 23, wherein said susceptor surface has at least one remote area and at least one of said remote areas includes at least one of said narrow-dimensioned openings are within said intermediate area.

28. The susceptor tray in accordance with claim 23, wherein said narrow-dimensioned opening is a slit.

29. The susceptor tray in accordance with claim 28, wherein a plurality of slits are included and are selected from straight-line slits, curved slits, intersecting slits, number-shaped slits, letter-shaped slits, indicia-shaped slits, slits spaced end-to-end from each other and slits of pin holes spaced from each other along a line-defining slit shape.

30. The susceptor tray in accordance with claim 28, wherein a plurality of said slits are provided, and each said slit is spaced from the other slits by a distance which maintains planar flatness to the susceptor surface in order to thereby provide consistent contact between the food product and the susceptor surface beneath the food product during use within a microwave oven.

31. The susceptor tray in accordance with claim 23, wherein a plurality of said relatively wide-dimensioned openings and a plurality of said narrow-dimensioned openings are included, said relatively wide-dimensioned openings comprise between about 1 square cm and about 5 square cm per approximately 320 square cm of susceptor surface area, and said narrow-dimensioned openings comprise between about 20 linear cm and about 50 linear cm per 320 square cm of susceptor surface area.

32. The susceptor tray in accordance with claim 23, wherein said extending portion sidewall is substantially imperforate and adapted to substantially retard heated vapor escape from the tray volume location.