Method and machine for rotor imbalance determination

• US 20050188765A1
• Filed: 02/04/2005
• Published: 09/01/2005
• Est. Priority Date: 02/27/2004
• Status: Active Grant

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: Care, Ian CD, Garvey, Seamus
• Granted Patent: US 7,252,000 B2
• Time in Patent Office: Days
• US Class Current: 73/460
• CPC Class Codes: F01D 21/003 Arrangements for testing or measuring for measuring vibrations G01H
• CPC Class Codes: F01D 5/027 Arrangements for balancing for balancing rotating bodies in general F16F15/32; for compensating unbalance G01M1/36
• CPC Class Codes: F05D 2260/12 Testing on a test bench
• CPC Class Codes: F05D 2260/15 Load balancing
• CPC Class Codes: G01M 1/04 Adaptation of bearing support assemblies for receiving the body to be tested
• CPC Class Codes: G01M 1/20 and applying external forces compensating forces due to imbalance

Abstract

A Method and Machine for Shaft Imbalance Determination Correcting unbalance with regard to rotors (11, 101) and shafts is important in order to improve performance of those rotors (11, 101) or shafts within a practical machine or engine. Previously, result orientated iterative balancing of the rotor or shaft has been achieved in which mass has been added or possibly intrusive and distorted adjustments in drag and stiffness presented through bearings or alteration of the rotor (11, 101) itself have been utilised to improve rotor balance performance. In the present invention, a dynamic bearing 13 is utilised in order to provide force components with some components in phase with rotor deflection in order to simulate negative stiffness and/or some force components in phase with rotor velocity in order to simulate negative drag upon the rotor (11, 101). In such circumstances, a more accurate determination of rotor unbalance is achieved to enable known techniques of perturbed boundary condition analysis for balance correction to be implemented more accurately.

Claims

1. An unbalance determining apparatus for a rotor, the apparatus comprising two spaced apart bearings to support a rotor and rotation means to rotate the rotor in use, the apparatus characterised in that there is a dynamic bearing associated with the rotor and whereby the dynamic bearing provides synchronous deflection force components upon the rotor when rotating which are in phase with local rotor deflection and/or velocity force components upon the rotor when rotating which are in phase with local rotor velocity in order that differing boundary conditions are provided for determining unbalance of the rotor by appropriate analysis.

2. An apparatus as claimed in claim 1, wherein the deflection force components provide an effective negative stiffness effect upon the rotor as rotated.

3. An apparatus as claimed in claim 1, wherein the velocity force components provide a negative damping effect upon the rotor as rotated.

4. An apparatus as claimed in claim 1, wherein the deflection force components provided by the dynamic bearing are variable.

5. An apparatus as claimed in claim 1, wherein the velocity force components provided by the dynamic bearing are variable.

6. An apparatus as claimed in claim 1, wherein the apparatus includes means for perturbing rotation of the rotor to induce natural frequency and/or characteristic frequency decay rates indicative of unbalance within the rotor.

7. An apparatus as claimed in claim 1, wherein the apparatus includes phase sensors for determining the periodic rotational variations in parameters indicative of unbalance of the rotor.

8. An apparatus as claimed in claim 1, wherein the apparatus includes rotation deflection sensors for determining deflection of the rotor upon rotation.

9. An apparatus as claimed in claim 1, wherein the apparatus includes support bearing force sensors to determine the force applied to each support bearing during rotation of the rotor.

10. A method of determining unbalance in a rotor utilising an apparatus as claimed in claim 1, wherein a rotor is rotated at a number of different rotational speeds in a range and perturbed boundary condition determination analysis is performed at each rotational speed in order to provide details as to unbalance within the rotor.

11. A method as claimed in claim 10, wherein the method also includes means for determining necessary compensation for unbalance in the rotor determined by the method.

12. An apparatus for determining the distribution of unbalance on a rotor which apparatus comprises a base bearing means for the support of the rotor and rotations means for rotating the rotor:

the apparatus being characterised by at least some of the bearing means having an adjustable dynamic stiffness.