Cellulose interpolymers and method of oxidation
First Claim
1. A cellulose ester interpolymer wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolyer are in the alcohol oxidation state, and comprising anhydroglucose units
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Abstract
This invention provides cellulose ester interpolymers, and methods of oxidizing cellulose interpolymers and cellulose ester interpolymers. The invention also provides routes to access carboxylated cellulose ester derivatives with high acid numbers wherein the carboxyl group is attached directly to the cellulose backbone by a carbon-carbon bond. Through functionalization of an intermediate aldehyde, the corresponding cationic or zwitterionic cellulose ester derivatives can also be accessed. The interpolymers of the present invention have a number of end-use applications, for example, as binder resins in various types of coating compositions and as drug delivery agents.
149 Citations
158 Claims
- 1. A cellulose ester interpolymer wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolyer are in the alcohol oxidation state, and comprising anhydroglucose units
- 23. A cellulose ester interpolymer comprising a plurality of anhydroglucose units having a C6 carboxy group and wherein the cellulose ester interpolymer has an apparent degree of substitution per anhydroglucose unit of C2-C12 acyl of at least about 0.6 and an acid number of greater than 10.
- 42. A cellulose interpolymer having a degree of polymerization of at least 10, an acid number of greater than 10, and a random distribution throughout the cellulose interpolymer of anhydroglucose units having a C6 carboxy group.
- 51. A cellulose ester interpolymer comprising anhydroglucose units
- 58. A cellulose ester interpolymer having a degree of substitution per anhydroglucose unit of formate of 0.5 to 1.3, and a degree of substitution of C2-C12 acyl of 1.5 to 2.5.
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65. A method for converting a C6 hydroxyl of an anhydroglucose unit of a cellulose polymer to a formyl group or a carboxyl group comprising:
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adding an amino substituted cyclic nitroxyl derivative, a primary oxidant, and a terminal oxidant to a cellulose mixture having a pH of less than 4 to form a reaction mixture, wherein the cellulose mixture comprises a C2-C12 alkyl acid, water, and a cellulose interpolymer comprising anhydroglucose units having C6 hydroxyl groups; and
passing of a reaction period sufficient to effect conversion of a C6 hydroxyl to a formyl group or a carboxy group and thus produce an oxidized cellulose interpolymer. - View Dependent Claims (66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87)
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88. A method for converting a C6 hydroxyl of an anhydroglucose unit of a cellulose ester interpolymer to a formyl group or a carboxyl group comprising:
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adding an amino substituted cyclic nitroxyl derivative, a primary oxidant, and a terminal oxidant to a cellulose ester mixture having a pH of less than 4 to form a reaction mixture, wherein the cellulose ester mixture comprises a C2-C12 alkyl acid, water, and a cellulose ester interpolymer comprising anhydroglucose units having C6 hydroxyl groups; and
passing of a reaction period sufficient to effect conversion of a C6 hydroxyl to a formyl group or a carboxy group and produce an oxidized cellulose ester interpolymer. - View Dependent Claims (89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111)
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112. A method for preparing a stable form of a cellulose formate ester interpolymer comprising:
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(1) mixing formic acid, water, and an C2-C12 acyl anhydride to form a mixed anhydride mixture at a first contact temperature;
(2) contacting the mixed anhydride mixture and a cellulose compound to form a reaction mixture at a second contact temperature;
(3) adding an acid catalyst to the reaction mixture;
(4) passing of a formylation period;
whereina resulting cellulose formate ester interpolymer has a degree of substitution per anhydroglucose unit of formate of about 0.5 to about 1.5. - View Dependent Claims (113, 114, 115, 116, 117, 118, 119, 120)
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121. A method for preparing a stable form of a cellulose ester interpolymer comprising:
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(1) mixing formic acid, water, and an C2-C12 acyl anhydride to form a mixed anhydride mixture at a first contact temperature;
(2) contacting the mixed anhydride mixture and a cellulose compound to form a reaction mixture at a second contact temperature;
(3) adding an acid catalyst to the reaction mixture;
(4) passing of a formylation period;
(5) adding a C2-C12 acyl anhydride to the reaction mixture;
(6) heating the reaction mixture to a third contact temperature;
(7) passing of an acylation period;
whereina resulting cellulose ester interpolymer has a degree of substitution per anhydroglucose unit of C2-C12 acyl of about 1.5 to about 2.5, and a degree of substitution per anhydroglucose unit of formate of about 0.5 to about 1.5. - View Dependent Claims (122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133)
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134. A method for converting a primary alcohol to a formyl, carboxylate, or mixture thereof, comprising:
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adding a 4-substituted piperdine nitroxyl derivative wherein the substitutent is capable of hydrogen bonding, a primary oxidant, and a terminal oxidant to a mixture to form a reaction mixture, wherein the mixture has a pH of less than about 4 and comprises a compound comprising a primary alcohol functional group;
passing of a reaction period sufficient to effect conversion of the primary alcohol functional group. - View Dependent Claims (135, 136, 137, 138, 139, 140, 141, 142, 143, 144, 145)
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146. A coating composition comprising
(i) about 0.1 to about 50 weight percent, based on the total weight percent of (i) and (ii), in said composition, of cellulose ester interpolymers wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolymer are in the alcohol oxidation state, and comprising anhydroglucose units wherein R1, R2, R3, R4, and R5 are independently selected from the group consisting of hydrogen and C2-C12 acyl groups, wherein at least one of R1, R2, R3, R4, and R5 is a C2-C12 acyl group; - and X is formyl, hydroxymethylene, aminomethyl, R6—
NH—
CH2—
or carboxy or a mixture thereof, wherein R6 is selected from the group consisting of alkyl, aryl, or alkylene-aryl, provided when at least some of X is carboxy, the acid number is greater than 10;
wherein the anhydroglucose units A and B comprise greater than 65% of the total anhydroglucose units of the cellulose portion of the cellulose ester interpolymer; and
(ii) about 0.1 to 50 weight percent, based on the total weight of (i) and (ii) in said composition, of a resin which is other than (i); and
(iii) an organic solvent or solvent mixture;
wherein the total weight of (i) and (ii) is about 5 to 70 weight percent of the total weight of (i), (ii), and (iii). - View Dependent Claims (147, 148, 157)
- and X is formyl, hydroxymethylene, aminomethyl, R6—
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149. A waterborne coating composition comprising
(i) about 0.1 to about 50 weight percent, based on the total weight percent of (i) and (ii), in said composition, of cellulose ester interpolymers wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolyer are in the alcohol oxidation state, and comprising anhydroglucose units wherein R1, R2, R3, R4, and R5 are independently selected from the group consisting of hydrogen and C2-C12 acyl groups, wherein at least one of R1, R2, R3, R4, and R5 is a C2-C12 acyl group; - and X is formyl, hydroxymethylene, aminomethyl, R6—
NH—
CH2—
or carboxy or a mixture thereof, wherein R6 is selected from the group consisting of alkyl, aryl, or alkylene-aryl, provided when at least some of X is carboxy, the acid number is greater than 10;
wherein the anhydroglucose units A and B comprise greater than 65% of the total anhydroglucose units of the cellulose portion of the cellulose ester interpolymer,wherein at least about 25 percent of all free carboxyl groups on said interpolymer have been neutralized with a base; and
(ii) at least one compatible water-soluble or water dispersible resin;
(iii) water; and
(iv) at least one organic solvent;
wherein the total weight of (i) and (ii) is between 5 and 50 weight percent of the total composition and the organic solvent comprises less than 20 weight percent of the total weight of the composition. - View Dependent Claims (158)
- and X is formyl, hydroxymethylene, aminomethyl, R6—
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150. A pigment dispersion comprising about 40 to 90 weight percent by weight of at least one pigment and correspondingly about 10 to 60 weight percent of cellulose ester interpolymers wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolyer are in the alcohol oxidation state, and comprising anhydroglucose units
- 151. An oral pharmaceutical composition comprising a therapeutic agent having coated thereon or admixed therewith a composition comprising a cellulose ester interpolymer wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolyer are in the alcohol oxidation state, and comprising anhydroglucose units
- 154. A method for treating a mammal in need thereof, with at least one therapeutic agent, which comprises administering to said mammal an oral pharmaceutical composition comprising a therapeutic agent having coated thereon or admixed therewith a composition comprising a cellulose ester interpolymer wherein the C2 and C3 positions of each of the anhydroglucose units of the cellulose ester interpolyer are in the alcohol oxidation state, and comprising anhydroglucose units
Specification