Method of informing a user of end of life of a consumable for an ink jet printer

• US 20050195237A1
• Filed: 05/05/2005
• Published: 09/08/2005
• Est. Priority Date: 12/30/2002
• Status: Active Grant

• Current Assignee: Funai Electric Co., Ltd.
• Original Assignee: Laxmark International Incorporated
• Inventors: Anderson, Frank Edward, Zbrozek, John Dennis, Strunk, Timothy, Parish, George Keith
• Granted Patent: US 7,258,411 B2
• Time in Patent Office: Days
• US Class Current: 347/19
• CPC Class Codes: B41J 2/17566 Ink level or ink residue control
• CPC Class Codes: B41J 2002/17589 using ink level as input for printer mode selection or for prediction of remaining printing capacity

Abstract

A method informs a user of an ink jet printer of the end of life of a consumable. The consumable supplies ink to a printhead having a plurality of ink ejection nozzles and an associated plurality of ink jetting actuators, each of the plurality of ink jetting actuators being addressable. The printhead includes a plurality of address lines for facilitating selection of one or more of the plurality of ink jetting actuators. The method includes the steps of defining a notice threshold that is associated with a corresponding amount of ink remaining in the consumable; providing control logic for selectively controlling the plurality of address lines; determining whether the amount of ink remaining in the consumable has reached the notice threshold; and upon reaching the notice threshold, reducing an image density of images formed by the printhead by selectively disabling at least one of the plurality of address lines.

Claims

1. A method of informing a user of an ink jet printer of the end of life of a consumable, said consumable supplying ink to a printhead, said printhead including a plurality of ink ejection nozzles and an associated plurality of ink jetting actuators, each of said plurality of ink jetting actuators being addressable, said printhead including a plurality of address lines for facilitating selection of one or more of said plurality of ink jetting actuators, said method comprising the steps of:

defining a notice threshold that is associated with a corresponding amount of ink remaining in said consumable;

providing control logic for selectively controlling said plurality of address lines;

determining whether said amount of ink remaining in said consumable has reached said notice threshold; and

upon reaching said notice threshold, reducing an image density of images formed by said printhead by selectively masking at least one of said plurality of address lines.

2. The method of claim 1, wherein said notice threshold is one of a plurality of thresholds, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, wherein said image density of images formed by said printhead is progressively reduced by progressively increasing a number of said plurality of address lines that are masked as each of said plurality of thresholds are sequentially reached.

3. The method of claim 1, wherein said notice threshold is one of a plurality of thresholds, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, said plurality of thresholds being defined in terms of a firing count of at least one of said plurality of ink jetting actuators.

4. The method of claim 3, wherein said printhead includes a logic unit for storing said plurality of thresholds.

5. The method of claim 1, wherein said notice threshold is one of a plurality of thresholds, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, said plurality of thresholds being defined in terms of a firing count of said plurality of ink jetting actuators.

6. The method of claim 5, wherein said printhead includes a logic unit for storing said plurality of thresholds.

7. The method of claim 1, wherein individual address lines of said plurality of address lines are masked sequentially.

8. The method of claim 1, wherein individual address lines of said plurality of address lines are masked randomly.

9. The method of claim 1, wherein said printhead includes a printhead chip, said control logic residing on said printhead chip.

10. The method of claim 1, wherein said printhead includes a printhead chip, said ink jetting actuators and said control logic residing on said printhead chip.

11. The method of claim 1, wherein said control logic resides in said ink jet printer.

12. The method of claim 1, wherein said control logic resides in a host connected to said ink jet printer.

25. The method of claim 1, wherein said masking is at least one of temporary and momentary.

26. The method of claim 1, wherein said image density of images formed by said printhead is progressively reduced by progressively increasing a number of said plurality of address lines that are masked.

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27. An ink jet printer, comprising:

a carriage for carrying a printhead, said printhead being connected in fluid communication with a consumable, said consumable containing a supply of ink, said printhead including a plurality of ink ejection nozzles and an associated plurality of ink jetting actuators;

a plurality of address lines connected to said plurality of ink jetting actuators for facilitating selection of one or more of said plurality of ink jetting actuators;

a switching unit connected to said plurality of address lines for selectively masking said plurality of address lines;

a device that determines an amount of ink remaining in said consumable;

a memory that stores a notice threshold associated with a corresponding amount of ink remaining in said consumable; and

a controller coupled to said switching unit, to said device and to said memory, said controller reading said amount of ink from said device and comparing said amount of ink with said notice threshold stored in said memory, and upon said amount of ink reaching said notice threshold, said controller supplying signals to said switching unit for selectively individually masking at least one of said plurality of address lines to reduce an image density of images formed by said printhead.

28. The ink jet printer of claim 27, wherein said device is a counter that maintains a count associated with a number of firings of said plurality of ink jetting actuators.

29. The ink jet printer of claim 27, wherein said notice threshold is one of a plurality of thresholds stored in said memory, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, wherein said controller controls said switching unit to progressively reduce said image density of images formed by said printhead by progressively increasing a number of said plurality of address lines that are masked by said switching unit as each of said plurality of thresholds are sequentially reached.

30. The ink jet printer of claim 27, wherein said masking is at least one of temporary and momentary.

31. The ink jet printer of claim 27, wherein said image density of images formed by said printhead is progressively reduced by progressively increasing a number of said plurality of address lines that are masked.

32. A printhead, comprising:

a plurality of ink ejection nozzles;

a plurality of ink jetting actuators associated with said plurality of ink ejection nozzles;

a plurality of address lines connected to said plurality of ink jetting actuators for facilitating selection of one or more of said plurality of ink jetting actuators;

a switching unit connected to said plurality of address lines for selectively masking and enabling said plurality of address lines;

a device that determines an amount of usage of said printhead;

a memory that stores a notice threshold associated with a corresponding amount of ink remaining in a consumable; and

a controller connected to said switching unit, to said device and to said memory, said controller reading said amount of usage from said device and comparing said amount of usage with said notice threshold stored in said memory, and upon said amount of usage reaching said notice threshold, said controller supplying signals to said switching unit for selectively individually masking at least one of said plurality of address lines to reduce an image density of images formed by said printhead.

33. The printhead of claim 32, wherein said device is a counter that maintains a count associated with a number of firings of said plurality of ink jetting actuators.

34. The printhead of claim 32, wherein said notice threshold is one of a plurality of thresholds stored in said memory, each of said plurality of thresholds have associated therewith a respective corresponding amount of ink remaining, wherein said controller controls said switching unit to progressively increasing a number of said plurality of address lines that are masked by said switching unit as each of said plurality of thresholds are sequentially reached.

35. The printhead of claim 32, wherein said masking is at least one of temporary and momentary.

36. The printhead of claim 32, wherein said image density of images formed by said printhead is progressively reduced by progressively increasing a number of said plurality of address lines that are masked.

37. A method for use with a consumable, said consumable supplying ink to a printhead, said printhead including a plurality of ink ejection nozzles and an associated plurality of ink jetting actuators, each of said plurality of ink jetting actuators being addressable, said printhead including a plurality of address lines for facilitating selection of one or more of said plurality of ink jetting actuators, said method comprising the steps of:

defining a notice threshold that is associated with a corresponding amount of ink remaining in said consumable;

determining whether said amount of ink remaining in said consumable has reached said notice threshold;

selecting a variable subset of said plurality of address lines, wherein a quantity of address lines in said variable subset is equal to a number of said plurality of address lines that is to be masked; and

upon reaching said notice threshold, reducing an image density of images formed by said printhead by selectively masking said number of said plurality of address lines.

38. The method of claim 37, wherein said notice threshold is one of a plurality of thresholds, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, wherein said image density of images formed by said printhead is progressively reduced by progressively increasing said number of said plurality of address lines that are masked as each of said plurality of thresholds are sequentially reached.

39. A method of informing a user of an ink jet printer of the end of life of a consumable, said consumable supplying ink to a printhead, said printhead including a plurality of ink ejection nozzles and an associated plurality of ink jetting actuators, each of said plurality of ink jetting actuators being addressable, said printhead including a plurality of address lines for facilitating selection of one or more of said plurality of ink jetting actuators, said method comprising the steps of:

defining a notice threshold that is associated with a corresponding amount of ink remaining in said consumable;

providing control logic for selectively controlling said plurality of address lines;

determining whether said amount of ink remaining in said consumable has reached said notice threshold; and

upon reaching said notice threshold, reducing an image density of images formed by said printhead by selectively masking at least one of said plurality of address lines and not by controlling data applied to said plurality of ink jetting actuators.

40. The method of claim 39, wherein said notice threshold is one of a plurality of thresholds, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, wherein said image density of images formed by said printhead is progressively reduced by progressively increasing a number of said plurality of address lines that are masked as each of said plurality of thresholds are sequentially reached.

41. An ink jet printer, comprising:

a carriage for carrying a printhead, said printhead being connected in fluid communication with a consumable, said consumable containing a supply of ink, said printhead including a plurality of ink ejection nozzles and an associated plurality of ink jetting actuators;

a plurality of address lines connected to said plurality of ink jetting actuators for facilitating selection of one or more of said plurality of ink jetting actuators;

a switching unit connected to said plurality of address lines for selectively masking said plurality of address lines;

a device that determines an amount of ink remaining in said consumable;

a memory that stores a notice threshold associated with a corresponding amount of ink remaining in said consumable; and

a controller coupled to said switching unit, to said device and to said memory, said controller reading said amount of ink from said device and comparing said amount of ink with said notice threshold stored in said memory, and upon said amount of ink reaching said notice threshold, said controller supplying signals to said switching unit for selectively individually masking at least one of said plurality of address lines, and not by controlling data applied to said plurality of ink jetting actuators, to reduce an image density of images formed by said printhead.

42. The ink jet printer of claim 41, wherein said notice threshold is one of a plurality of thresholds stored in said memory, each of said plurality of thresholds having associated therewith a respective corresponding amount of ink remaining, wherein said controller controls said switching unit to progressively reduce said image density of images formed by said printhead by progressively increasing a number of said plurality of address lines that are masked by said switching unit as each of said plurality of thresholds are sequentially reached.

43. A printhead, comprising:

a plurality of ink ejection nozzles;

a plurality of ink jetting actuators associated with said plurality of ink ejection nozzles;

a plurality of address lines connected to said plurality of ink jetting actuators for facilitating selection of one or more of said plurality of ink jetting actuators;

a switching unit connected to said plurality of address lines for selectively masking and enabling said plurality of address lines;

a device that determines an amount of usage of said printhead;

a memory that stores a notice threshold associated with a corresponding amount of ink remaining in a consumable; and

a controller connected to said switching unit, to said device and to said memory, said controller reading said amount of usage from said device and comparing said amount of usage with said notice threshold stored in said memory, and upon said amount of usage reaching said notice threshold, said controller supplying signals to said switching unit for selectively individually masking at least one of said plurality of address lines, and not by controlling data applied to said plurality of ink jetting actuators, to reduce an image density of images formed by said printhead.

44. The printhead of claim 43, wherein said notice threshold is one of a plurality of thresholds stored in said memory, each of said plurality of thresholds have associated therewith a respective corresponding amount of ink remaining, wherein said controller controls said switching unit to progressively increasing a number of said plurality of address lines that are masked by said switching unit as each of said plurality of thresholds are sequentially reached.