Electric heater

• US 20050205552A1
• Filed: 03/22/2005
• Published: 09/22/2005
• Est. Priority Date: 03/22/2004
• Status: Active Grant

• Current Assignee: Hanon Systems (Hahn & Co. Auto Holdings Co. Ltd.), Jahwa Electronics Company Limited
• Original Assignee: Halla Climate Control Corporation (Hahn & Co. Auto Holdings Co. Ltd.), Jahwa Electronics Company Limited
• Inventors: Jang, Kilsang, Min, Dosik, Han, Incheol, Kim, Wonhoe
• Granted Patent: US 7,064,301 B2
• Time in Patent Office: Days
• US Class Current: 219/540
• CPC Class Codes: F24H 3/0405 using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between F24H3/06, F24H3/08, F24H3/10 take precedence
• CPC Class Codes: F24H 3/0429 For vehicles
• CPC Class Codes: F24H 3/0435 Structures comprising heat spreading elements in the form of fins
• CPC Class Codes: F24H 3/0441 Interfaces between the electrodes of a resistive heating element and the power supply means
• CPC Class Codes: F24H 3/0447 Forms of the electrode terminals, e.g. tongues or clips
• CPC Class Codes: F24H 3/047 Multiple-piece frames assembled on their four or more edges
• CPC Class Codes: F24H 3/0476 Means for putting the electric heaters in the frame under strain, e.g. with springs
• CPC Class Codes: F24H 9/1872 PTC
• CPC Class Codes: H05B 2203/02 Heaters using heating elements having a positive temperature coefficient
• CPC Class Codes: H05B 3/50 heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins

Abstract

The present invention relates to an electric heater, which electrically and mechanically protects heating means from the outside, increases heating value and thermal conductivity by increasing contact efficiency among components, and improves assembly efficiency and productivity. The electric heater includes: a plurality of radiation members, each having a radiation fin and a radiation fin supporting plate surrounding the radiation fin and formed integrally with the radiation fin by brazing; a plurality of flat tubes arranged between the radiation members and having heating means therein for generating heat when electric power is supplied; first and second support frames oppositely arranged at sides of the outermost radiation members for supporting and fixing the radiation members and the flat tubes; and first and second caps for supporting both end portions of the first and second support frames and both end portions of the flat tubes.

Claims

1. An electric heater comprising:

a plurality of radiation members, each having a radiation fin and a radiation fin supporting plate surrounding the radiation fin formed integrally with the radiation fin by brazing;

heating means having a guide plate having a plurality of through-holes, an electrode plate contacting with the guide plate, a plurality of PTC elements respectively inserted into the through-holes of the guide plate and contacting with the electrode plate for generating heat when electric power is supplied, and an insulating film contacting with a side surface of the electrode plate;

a plurality of flat tubes, each having the heating means therein, being located between the radiation members, the outer surface of the flat tube being compressed for fixing the heating means mounted therein;

first and second support frames oppositely arranged on sides of the outermost radiation members for supporting and fixing the radiation members and the flat tubes; and

first and second caps for supporting both end portions of the first and second support frames and both end portions of the flat tubes.

2. An electric heater according to claim 1, wherein the flat tube is bonded with the radiation member by coating an adhesive on the outer surface of the flat tube.

3. An electric heater according to claim 1, further comprising a common terminal plate located on the upper surface of the second cap, the common terminal plate having a tube insertion part for inserting a side end portion of the flat tube having the electrode plate electrically connected with a first wire and a second wire connection part for connecting a second wire having different polarity from the first wire, the tube insertion part electrically contacting with the flat tube.

4. An electric heater according to claim 3, wherein the tube insertion part includes an insertion hole for inserting a side end portion of the flat tube thereinto, and compression pieces protruding from both inner surfaces of the insertion hole in the opposite direction for compressing the outer sides of the flat tube.

5. An electric heater according to claim 3, further comprising a first wire connection part located on the upper end portion of the electrode plate and connected with the first wire formed at right angles to a longitudinal direction of the flat tube.

6. An electric heater according to claim 5, wherein the first wire connection part includes:

a body part;

a pair of pressing pieces oppositely bended on both side walls of an end of the body part for pressing the first wire;

a guide piece formed by bending the other end of the body part toward the pressing pieces and having an insertion space for inserting the electrode plate thereinto;

fixing means for fixing the electrode plate inserted into the insertion space between the body part and the guide pieces; and

a movement preventing portion formed by bending a side wall of the other end of the body part.

7. An electric heater according to claim 5, wherein the first wire connection part includes:

a body part;

a pair of support walls oppositely bended on both side walls of the body part for supporting the electrode plate;

a compression part formed integrally with an end portion of the body part and rolled in the form of a ring for compressing the first wire; and

fixing means for fixing the body part and the electrode plate.

8. An electric heater according to claim 5, wherein the first wire connection part is a compression part extending integrally from an end portion of the electrode plate and rolled in the form of a ring for compressing the first wire.

9. An electric heater according to claim 3, wherein the second wire connection part includes:

a joining part being in surface contact with the upper surface of the common terminal plate; and

a connection part protruding from an end portion of the joining part and connected with the second wire.

10. An electric heater according to claim 3, wherein a cover is mounted on the common terminal plate and coupled with the second cap for protecting the common terminal plate.

11. An electric heater according to claim 10, further comprising wire movement preventing means mounted on the second cap and the cover for preventing movement of one of the first and second wires by matching the second cap with the cover.

12. An electric heater according to claim 11, wherein the wire movement preventing means includes:

lower seating portions for seating the lower surface of one of the first and second wires on the upper edge of the second cap; and

upper seating portions for seating the upper surface of the other of the first and second wires on the lower edge of the cover, the upper seating portions contacting with the lower seating portions.

13. An electric heater according to claims 10, wherein the cover includes a plurality of partitions formed inside the cover for comparting the first and second wire connection parts in different spaces and preventing short.

14. An electric heater according to claim 1, further comprising heat insulation members respectively mounted between the first support frame and the outermost radiation member and between the second support frame and the outermost radiation member.

15. An electric heater according to claim 1, wherein the guide plate includes a receiving part formed on a side surface thereof in a longitudinal direction of the guide plate for receiving and fixing a side surface of the electrode plate in the longitudinal direction.

16. An electric heater according to claim 15, wherein the receiving part of the guide plate includes a protrusion inserted into an insertion hole formed on the lower end portion of the electrode plate.

17. An electric heater according to claim 15, wherein the guide plate includes a support portion of a predetermined thickness protruding form the lower portion of the receiving part for supporting the lower end portion of the insulating film contacting with the electrode plate.

18. An electric heater according to claim 1, wherein the guide plate includes foreign inflow preventing means located on the lower end portion thereof, the foreign inflow preventing means closely contacting with the lower end of the flat tube and being inserted into the first cap.

19. An electric heater according to claim 18, wherein the foreign inflow preventing means is in the form of a ring having the same section as the flat tube, and fit on the outer surface of the lower end portion of the guide plate.