Energy consumption in electrical drive

• US 20050209798A1
• Filed: 12/22/2004
• Published: 09/22/2005
• Est. Priority Date: 12/22/2003
• Status: Active Grant

• Current Assignee: Abb Oy (ABB Limited)
• Original Assignee: Abb Oy (ABB Limited)
• Inventors: Ranta, Kari
• Granted Patent: US 7,082,374 B2
• Time in Patent Office: Days
• US Class Current: 702/60
• CPC Class Codes: G01R 22/00 Arrangements for measuring time integral of electric power or current, e.g. electricity meters
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence

Abstract

The invention relates to a measurement and evaluation method of energy consumption in an electrical drive, said electrical drive including a control unit and an AC motor. In the method, data of the state of the AC motor, such as power and frequency, is read and saved. According to the invention, in the method:

• • the data from the control unit related to the state of the AC motor is utilized so that in predetermined one or several measurement time periods, at predetermined measurement intervals at the measurement points (t_i), the state data is read, and the measurement values of power and frequency (P_i, f_i) are saved in the measurement register, the energy consumption of the electrical drive is calculated at least in one predetermined measurement time period, the power value of a virtual AC motor that is fed by constant-frequency input current is defined on the basis of the power and frequency values saved in the measurement register, the energy consumption of the virtual AC motor fed by constant-frequency input current are calculated in said measurement time period, the energy consumption of an alternative control arrangement is defined in said measurement time period, the calculated energy consumptions of the virtual AC motor and the alternative control arrangement are added together, and the energy consumption of the electrical drive is compared with the added total energy consumption of the virtual AC motor and the alternative control arrangement in order to evaluate the energy savings achieved by the electrical drive in the measurement time period in question The invention also relates to an arrangement for realizing the method.

Claims

1. A measurement and evaluation method of energy consumption in an electrical drive, said electrical drive including a control unit and an AC motor, the method comprising the steps of:

utilizing the data from the control unit related to the state of the AC motor so that at least in one predetermined measurement time period, at predetermined measurement intervals at the measurement points, the state data is read, and the measurement values of power and frequency are saved in the measurement register,

calculating the energy consumption of the electrical drive at least in one predetermined measurement time period,

defining the power value of a virtual AC motor that is fed by constant-frequency input current on the basis of the power and frequency values saved in the measurement register,

calculating the energy consumption of the virtual electric motor fed by constant-frequency input current in said measurement time period,

defining the energy consumption of an alternative control arrangement in said measurement time period,

adding together the calculated energy consumptions of the virtual AC motor and the alternative control arrangement, and

comparing the energy consumption of the electrical drive with the added total energy consumption of the virtual electric motor and the alternative control arrangement in order to evaluate the energy savings achieved by the electrical drive in the measurement time period in question.

2. A method according to claim 1, further comprising the step of defining that the number of the measurement points in the measurement time period is defined on the basis of the accepted maximum error of the energy values.

3. A method according to claim 1, further comprising the step of converting the power and frequency values obtained from the measurement register into a graphical power-frequency pattern, advantageously a curve, by which the power value of a virtual electric motor fed by constant-frequency input current is defined.

4. A method according to claim 3, further comprising the step of converting the power and frequency values of the measurement register into a power-frequency change pattern that in mathematical form is a polynom of a third degree, PF=af³+bf²+cf+d, so that the coefficients a, b, c and d of the polynom are matched with the measured power-frequency value pairs.

5. A method according to claim 1, further comprising the step of defining the energy consumption of an electric motor provided with a control unit by utilizing the following trapezoid formula:

E=Σ

(P_i+P_i+1)/2(t_i+1+t_i), where

E=energy consumption

P_i=power measured at the measurement point t_i

t_i=measurement points of the measurement period T

6. A method according to claim 1, further comprises the step of applying the method in an electrical drive that includes a frequency converter as a control unit.

7. An arrangement for measuring and evaluating electrical drive energy consumption, said electrical drive including a frequency converter and an AC motor, and said control unit including a measurement unit for measuring the state data of the AC motor, such as power and frequency, wherein the arrangement comprises:

a definition unit, where one or several measurement time periods are defined, as well as the measurement points at predetermined measurement intervals, i.e. sample intervals, for reading the measurement values of power and frequency of the AC motor in the control unit,

a measurement unit arranged to read, at least in one predetermined measurement time period, at predetermined sample intervals at the measurement points, state data of the AC motor, and particularly the measurement values of power and frequency,

a memory unit, where the power and frequency values written therein are saved together with their measurement point data, and converted into a measurement register, and

a calculation unit including;

means for calculating the energy consumption of the electrical drive in said measurement time period,

means for defining the power value of a virtual AC motor that is fed by constant-frequency input current, and for calculating the energy consumption of the virtual AC motor in said measurement time period,

means for calculating the energy consumption of at least one alternative control arrangement in said measurement time period,

means for adding together the calculated energy consumption of the virtual AC motor and the calculated energy consumption of the alternative control arrangement in said measurement time period,

means for comparing the calculated energy consumption of the electrical drive and the added total energy consumption of the virtual electric motor and the alternative control arrangement for evaluating the energy savings achieved by the electrical drive in said measurement time period.

8. An arrangement according to claim 7, wherein the arrangement further comprises means for forming a graphical power-frequency pattern, advantageously a curve, of the measurement data.

9. An arrangement according to claim 8, that the arrangement further comprises a modeling unit of the power-frequency pattern, where the measurement data may be converted into a power-frequency change pattern, which in mathematical form is a polynom PF of the third degree, PF=af³+bf²+cf+d, so that the coefficients a, b, c and d of the polynom are matched with the power-frequency value pairs.

10. An arrangement according to claim 8, wherein the arrangement further comprises means for modeling the energy losses of the alternative control arrangement.

11. An arrangement according to claim 7, wherein the electrical drive further comprises a frequency converter as a control unit.