Resistance welding method of different kinds of materials, and resistance welding member of aluminum alloy material and different kind of material

• US 20050218121A1
• Filed: 03/24/2005
• Published: 10/06/2005
• Est. Priority Date: 04/02/2004
• Status: Abandoned Application

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Nippon Platec Company Limited
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Nippon Platec Company Limited
• Inventors: Hayashi, Noboru, Oikawa, Wataru, Kazama, Hitoshi
• Application Number:
  US11/087,737
• Publication Number:
  US 20050218121A1
• Time in Patent Office: Days
• US Class Current: 219/118
• CPC Class Codes: B23K 11/20 of different metals
• CPC Class Codes: B23K 11/34 Preliminary treatment
• CPC Class Codes: B32B 15/012 one layer being formed of an iron alloy or steel, another layer being formed of aluminium or an aluminium alloy
• CPC Class Codes: Y10T 428/12757 Fe

Abstract

The resistance welding method of different kinds of materials is the method for welding an iron material and an aluminum alloy material, and comprises the steps of: performing in advance a coating treatment at least to a portion of the aluminum alloy material, where resistance welding is performed, with any of iron and iron-base alloy and forming a surface layer; and performing resistance welding of the iron material and the aluminum alloy material through the surface layer, and the resistance welding may be any of spot welding and projection welding.

Claims

1. A resistance welding method of different kinds of materials for welding an iron material and an aluminum alloy material, the method comprising the steps of:

performing in advance a coating treatment at least to a portion of said aluminum alloy material, where resistance welding is performed, with any of iron and iron-base alloy and forming a surface layer; and

performing resistance welding of said iron material and said aluminum alloy material through the surface layer

2. A resistance welding method of different kinds of materials according to claim 1, wherein said resistance welding is any of spot welding and projection welding.

3. A resistance welding method of different kinds of materials according to claim 1, wherein an Fe containing ratio of said iron-base alloy is not less than 60%.

4. A resistance welding method of different kinds of materials according to claim 2, wherein an Fe containing ratio of said iron-base alloy is not less than 60%.

5. A resistance welding method of different kinds of materials according to claim 1, wherein a thickness of a surface layer of said aluminum alloy material is formed in a range of 0.01 to 40 μ

m

6. A resistance welding method of different kinds of materials according to claim 2, wherein a thickness of a surface layer of said aluminum alloy material is formed in a range of 0.01 to 40 μ

m

7. A resistance welding method of different kinds of materials according to claim 3, wherein a thickness of a surface layer of said aluminum alloy material is formed in a range of 0.01 to 40 μ

m

8. A resistance welding method of different kinds of materials according to claim 4, wherein a thickness of a surface layer of said aluminum alloy material is formed in a range of 0.01 to 40 μ

m

9. A resistance welding method of different kinds of materials according to claim 1, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

10. A resistance welding method of different kinds of materials according to claim 2, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

11. A resistance welding method of different kinds of materials according to claim 3, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

12. A resistance welding method of different kinds of materials according to claim 4, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

13. A resistance welding method of different kinds of materials according to claim 5, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

14. A resistance welding method of different kinds of materials according to claim 6, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

15. A resistance welding method of different kinds of materials according to claim 7, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

16. A resistance welding method of different kinds of materials according to claim 8, wherein said iron-base alloy contains at least one kind out of Cr, Zn, Ti, Sn, Ni, Mn, Co, Cu, Mo, and Si.

17. A resistance welding method of different kinds of materials according to claim 1, wherein said iron-base alloy is an Fe—

Cr group alloy.

18. A resistance welding method of different kinds of materials according to claim 2, wherein said iron-base alloy is an Fe—

Cr group alloy.

19. A resistance welding method of different kinds of materials according to claim 3, wherein said iron-base alloy is an Fe—

Cr group alloy.

20. A resistance welding method of different kinds of materials according to claim 4, wherein said iron-base alloy is an Fe—

Cr group alloy.

21. A resistance welding method of different kinds of materials according to claim 5, wherein said iron-base alloy is an Fe—

Cr group alloy.

22. A resistance welding method of different kinds of materials according to claim 6, wherein said iron-base alloy is an Fe—

Cr group alloy.

23. A resistance welding method of different kinds of materials according to claim 7, wherein said iron-base alloy is an Fe—

Cr group alloy.

24. A resistance welding method of different kinds of materials according to claim 8, wherein said iron-base alloy is an Fe—

Cr group alloy.

25. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 1, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

26. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 2, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

27. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 3, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

28. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 4, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

29. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 5, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

30. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 6, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

31. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 7, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

32. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 8, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

33. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 9, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

34. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 10, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

35. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 11, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

36. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 12, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

37. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 13, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

38. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 14, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

39. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 15, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

40. An aluminum alloy material used for a resistance welding method of different kinds of materials according to claim 16, the material comprising:

a surface layer formed in advance at least at a portion, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy.

41. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 1, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

42. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 2, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

43. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 3, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

44. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 4, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

45. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 5, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

46. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 6, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

47. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 7, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

48. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 8, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

49. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 9, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

50. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 10, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

51. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 11, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

52. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 12, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

53. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 13, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

54. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 14, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

55. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 15, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.

56. A resistance welding member of different kinds of materials of an iron material and aluminum alloy material obtained by using a resistance welding method of the different kinds of the materials according to claim 16, the member comprising:

a surface layer formed in advance at least at a portion of said aluminum alloy material, where resistance welding is performed, by a coating treatment with any of iron and iron-base alloy,

wherein said iron material and said aluminum alloy material are welded by the resistance welding through the surface layer.