Apparatus and method for creating three dimensional objects
First Claim
Patent Images
1. A method of forming a tile, the method comprising the steps of:
- loading a digital image file into a computer memory;
creating a three-dimensional model in said computer memory based on said digital image file in said computer memory;
using a three-dimensional printer to create a physical object from said three-dimensional model;
creating a mold from said three-dimensional model; and
manufacturing a three-dimensional object from said mold.
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Abstract
An electronic file containing height field mapping data is output to a specialized printer and used to create one or more three dimensional molds. The molds, in turn, may be used to fabricate bas-relief tiles and similar three-dimensional objects from various materials. The process allows for rapid deployment of customized design elements in many construction applications and environments.
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Citations
22 Claims
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1. A method of forming a tile, the method comprising the steps of:
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loading a digital image file into a computer memory;
creating a three-dimensional model in said computer memory based on said digital image file in said computer memory;
using a three-dimensional printer to create a physical object from said three-dimensional model;
creating a mold from said three-dimensional model; and
manufacturing a three-dimensional object from said mold. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A method of forming a tile, the method comprising the steps of:
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loading a digital image file into a computer memory;
creating a 3D model based on said digital image file in said computer memory;
using a 3D printer to create an object from said 3D model;
creating a rubber mold from said 3D model;
creating a rubber die from said rubber mold;
creating a plaster cast from said rubber die; and
manufacturing a tile from said plaster cast. - View Dependent Claims (12, 13, 14, 15)
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16. An apparatus comprising:
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a network;
a computer coupled to said network, said computer comprising a memory;
a digital image file residing in said memory;
a three-dimensional model based on said digital image file residing in said memory;
a three-dimensional printer coupled to said network, said three-dimensional printer creating an object based on said three-dimensional model residing in said memory;
a vacuum oven; and
a vacuum formed plastic bas-relief object manufactured by said vacuum oven based on said object.
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17. An apparatus comprising:
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a network;
a computer coupled to said network, said computer comprising a memory;
a digital image file residing in said memory;
a three-dimensional model based on said digital image file residing in said memory;
a three-dimensional printer coupled to said network, said three-dimensional printer creating an object based on said three-dimensional model residing in said memory;
a mold manufactured from said object; and
a tile manufactured from said object. - View Dependent Claims (18, 19, 20, 21, 22)
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Specification