Leakage inductance saturation compensation for a slip control technique of a motor drive

• US 20050253550A1
• Filed: 05/14/2004
• Published: 11/17/2005
• Est. Priority Date: 05/14/2004
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Matsuo, Takayoshi, Thunes, Jerry
• Granted Patent: US 7,187,155 B2
• Time in Patent Office: Days
• US Class Current: 318/807
• CPC Class Codes: H02P 21/09 Field phase angle calculation based on rotor voltage equation by adding slip frequency and speed proportional frequency

Abstract

An electronic drive for vector control of an induction motor controls slip and operating frequency in response to changes in stator voltage. The drive includes a torque control loop, a flux control loop and a frequency control loop. The control is based on a commanded stator current that is resolved into a torque-producing, or q-axis, current component and a flux-producing, or d-axis, current component that are in quadrature. The frequency control loop includes slip control in which a slip frequency command is produces based on a value for the leakage inductance of the motor. The leakage inductance value dynamically varies as a function of the q-axis current reference command.

Claims

1. A method for controlling an induction motor having a stator and a rotor, the method comprising:

receiving a first command designating either a desired velocity or a desired torque for the induction motor;

sensing voltage existing at the induction motor;

sensing current existing at the induction motor;

determining a rotor frequency in response to rotational speed of the rotor;

generating a current command in response to the rotor frequency, the voltage existing at the induction motor, and the first command;

deriving a leakage inductance value which varies in response to performance of the induction motor;

producing a slip frequency command in response to the leakage inductance value; and

controlling voltage applied to the motor in response to the slip frequency command, the current command, and the current existing at the induction motor.

2. The method as recited in claim 1 wherein sensing voltage comprises:

producing a first voltage feedback signal representative of a d-axis component of the voltage existing at the induction motor; and

producing a second voltage feedback signal representative of a q-axis component of the voltage existing at the induction motor.

3. The method as recited in claim 1 wherein generating a current command comprises:

producing a d-axis current reference command designating a d-axis component of a desired motor current; and

producing a q-axis current reference command representative of a q-axis component of the desired motor current.

4. The method as recited in claim 3 wherein deriving a leakage inductance value is in response to the q-axis component of the desired motor current.

5. The method as recited in claim 1 wherein deriving a leakage inductance value is in response to the current command.

6. The method as recited in claim 1 wherein producing a slip frequency command is in response to the current command, the leakage inductance value and the voltage that was sensed.

7. The method as recited in claim 1 wherein producing a slip frequency command comprises:

determining a stator operating frequency command from the rotor frequency and the slip frequency command;

multiplying the leakage inductance value, a q-axis current reference command component of the current command and the stator operating frequency command to produce a first intermediate value;

multiplying a d-axis current reference command component of the current command by a stator resistance value to produce a second intermediate value;

deriving a first difference between the first and second intermediate values;

deriving a second difference between the first difference and a d-axis component of the voltage that was sensed to produce a voltage error;

determining a slip gain from the voltage error; and

multiplying the slip gain by the q-axis current reference command to produce the slip frequency command.

8. The method as recited in claim 7 wherein determining a slip gain comprises applying the voltage error to a proportional-integral control loop.

9. A method for controlling an induction motor having a stator and a rotor, the method comprising:

determining voltage feedback that is representative of stator voltage;

determining current feedback that is representative of stator current

determining a rotor frequency in response to rotational speed of the rotor;

generating a current command in response to the rotor frequency, the voltage feedback, and an input command designating either a desired velocity or a desired torque for the induction motor;

deriving a leakage inductance value in response to the current command;

producing a slip frequency command in response to the leakage inductance value; and

controlling voltage applied to the stator in response to the slip frequency command, the current command, and the current feedback.

10. The method as recited in claim 9 wherein determining voltage feedback comprises:

producing a first voltage feedback signal denoting a d-axis component of the stator voltage; and

producing a second voltage feedback signal denoting a q-axis component of the stator voltage.

11. The method as recited in claim 9 wherein generating a current command comprises:

producing a d-axis current reference command designating a d-axis component of a desired stator current; and

producing a q-axis current reference command representative of a q-axis component of the desired stator current.

13. The method as recited in claim 9 further comprising determining a stator operating frequency command from the rotor frequency and the slip frequency command;

and wherein controlling voltage applied to the stator is performed in response to the stator operating frequency command.

14. The method as recited in claim 13 wherein producing a slip frequency command comprises:

multiplying the leakage inductance value, a q-axis current reference command component of the current command, and the stator operating frequency command to produce a first intermediate value;

multiplying a d-axis current reference command component of the current command by a stator resistance value to produce a second intermediate value;

deriving a first difference between the first and second intermediate values;

deriving a second difference between the first difference and a d-axis component of the voltage feedback to produce a voltage error;

determining a slip gain from the voltage error; and

multiplying the slip gain by the q-axis current reference command to produce the slip frequency command.

15. The method as recited in claim 14 wherein determining a slip gain comprises applying the voltage error to a proportional-integral control loop.

12. The method as recited in claim 111 wherein deriving a leakage inductance value employs the q-axis current reference command.

16. A method for controlling a three-phase induction motor having a stator and a rotor, the method comprising:

sensing three-phase stator voltage of the induction motor;

converting the three-phase stator voltage into a q-axis voltage feedback signal and a d-axis voltage feedback signal;

determining a rotor frequency in response to rotational speed of the rotor;

generating a q-axis current reference command and a d-axis current reference command in response to the rotor frequency, the q-axis voltage feedback signal, the d-axis voltage feedback signal, and an input command designating either a desired velocity or a desired torque for the induction motor;

deriving a leakage inductance value in response to the q-axis current reference command;

producing a slip frequency command in response to the leakage inductance value, the d-axis current reference command, and the d-axis voltage feedback signal;

determining a stator operating frequency command from the rotor frequency and the slip frequency command;

sensing three-phase current flowing through the induction motor; and

controlling voltage applied to the stator in response to the stator operating frequency command, the current command and the three-phase current.

17. The method as recited in claim 16 wherein deriving a leakage inductance value is in response to the q-axis current reference command.

18. The method as recited in claim 16 wherein producing a slip frequency command comprises:

multiplying the leakage inductance value, the q-axis current reference command and the stator operating frequency command to produce a first intermediate value;

multiplying a d-axis current reference command by a stator resistance value to produce a second intermediate value;

deriving a first difference between the first and second intermediate values;

deriving a second difference between the first difference and a d-axis component of the voltage feedback to produce a voltage error;

determining a slip gain from the voltage error; and

multiplying the slip gain by the q-axis current reference command to produce the slip frequency command.

19. The method as recited in claim 18 wherein determining a slip gain comprises applying the voltage error to a proportional-integral control loop.

20. The method as recited in claim 18 further comprising converting the three-phase current into a q-axis current feedback signal and a d-axis current feedback signal and wherein controlling voltage applied to the stator is in response to the q-axis and the d-axis current feedback signals.