Inkjet recording head

• US 20050270339A1
• Filed: 06/08/2005
• Published: 12/08/2005
• Est. Priority Date: 06/08/2004
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Sugahara, Hiroto
• Granted Patent: US 7,578,579 B2
• Time in Patent Office: Days
• US Class Current: 347/68
• CPC Class Codes: B41J 2/14233 of film type, deformed by bending and disposed on a diaphragm
• CPC Class Codes: B41J 2002/14266 Sheet-like thin film type piezoelectric element
• CPC Class Codes: B41J 2002/14459 Matrix arrangement of the pressure chambers
• CPC Class Codes: B41J 2002/14491 Electrical connection

Abstract

An inkjet recording head, including a channel unit which has, along a reference plane, a plurality of pressure chambers communicating with a plurality of nozzles, respectively, each of which ejects a droplet of ink; and a piezoelectric actuator which changes a volume of an arbitrary one of the pressure chambers so that a corresponding one of the nozzles ejects the droplet of ink. The piezoelectric actuator includes a plurality of individual electrodes corresponding to the plurality of pressure chambers, respectively, a common electrode which is opposed to each of the individual electrodes, a piezoelectric layer which is interposed between the individual electrodes and the common electrode, and a plurality of electric wires which are connected to the plurality of individual electrodes, respectively, so as to supply respective drive voltages to the individual electrodes. A portion of at least one of the electric wires that is connected to at least one first individual electrode of the individual electrodes that corresponds to at least one first pressure chamber of the pressure chambers overlaps, as seen in a direction perpendicular to the reference plane, a portion of at least one second pressure chamber of the pressure chambers that differs from the at least one first pressure chamber.

Claims

1. An inkjet recording head, comprising:

a channel unit which has, along a reference plane, a plurality of pressure chambers communicating with a plurality of nozzles, respectively, each of which ejects a droplet of ink; and

a piezoelectric actuator which changes a volume of an arbitrary one of the pressure chambers so that a corresponding one of the nozzles ejects the droplet of ink,

wherein the piezoelectric actuator includes

a plurality of individual electrodes corresponding to the plurality of pressure chambers, respectively,

a common electrode which is opposed to each of the individual electrodes,

a piezoelectric layer which is interposed between the individual electrodes and the common electrode, and

a plurality of electric wires which are connected to the plurality of individual electrodes, respectively, so as to supply respective drive voltages to the individual electrodes, and

wherein a portion of at least one of the electric wires that is connected to at least one first individual electrode of the individual electrodes that corresponds to at least one first pressure chamber of the pressure chambers overlaps, as seen in a direction perpendicular to the reference plane, a portion of at least one second pressure chamber of the pressure chambers that differs from said at least one first pressure chamber.

2. The inkjet recording head according to claim 1, wherein at least one first portion of the piezoelectric layer that overlaps, as seen in the direction perpendicular to the reference plane, said portion of said at least one electric wire does not directly contact the common electrode.

3. The inkjet recording head according to claim 2, wherein a portion of at least one boundary between at least one second portion of the piezoelectric layer that directly contacts the common electrode and at least one third portion of the piezoelectric layer that does not directly contact the common electrode and contains said at least one first portion is located, as seen in the direction perpendicular to the reference plane, between said portion of said at least one electric wire and at least one second individual electrode of the individual electrodes that corresponds to said at least one second pressure chamber.

4. The inkjet recording head according to claim 2, wherein the common electrode consists of a plurality of opposed portions that are substantially opposed, as seen in the direction perpendicular to the reference plane, to the plurality of individual electrodes, respectively, and a plurality of connection portions each of which connects corresponding two opposed portions of the plurality of opposed portions, to each other.

5. The inkjet recording head according to claim 1, wherein the piezoelectric actuator further includes at least one dummy electrode at least a portion of which overlaps, as seen in the direction perpendicular to the reference plane, a portion of at least one of the pressure chambers, no portion of which overlaps any of the individual electrodes and the electric wires, and to which no electric voltage is supplied.

6. The inkjet recording head according to claim 5, wherein the electric wires extend from the individual electrodes, respectively, in a reference direction, and wherein a ratio of an area of at least a portion of at least one first dummy electrode of a plurality of said dummy electrodes that overlaps a portion of at least one third pressure chamber of the pressure chambers that is located in an upstream-side portion of the piezoelectric actuator as seen in the reference direction, to an area of an entirety of said at least one third pressure chamber, is greater than a ratio of an area of at least a portion of at least one second dummy electrode of the plurality of dummy electrodes that overlaps a portion of at least one fourth pressure chamber of the pressure chambers that is located on a downstream-side portion of the piezoelectric actuator as seen in the reference direction, to an area of an entirety of said at least one fourth pressure chamber.

7. The inkjet recording head according to claim 5, wherein, as seen in the direction perpendicular to the reference plane, each of the pressure chambers overlaps, by a substantially constant area, at least one of (a) a portion of at least one of the electric wires, and (b) a portion of at least one of a plurality of said dummy electrodes.

8. The inkjet recording head according to claim 1, wherein the piezoelectric actuator further includes a diaphragm which is provided on a surface of the channel unit and which is formed of a metal;

and an insulating layer which is provided on a surface of the diaphragm,

wherein the individual electrodes and the electric wires are provided on a surface of the insulating layer,

wherein the piezoelectric layer is provided on respective surfaces of the individual electrodes and the electric wires, and

wherein the common electrode is provided on a surface of the piezoelectric layer.

9. The inkjet recording head according to claim 2, wherein the common electrode comprises a diaphragm which is provided on a surface of the channel unit,

wherein the piezoelectric layer is provided on a surface of the diaphragm,

wherein the individual electrodes and the electric wires are provided on a surface of the piezoelectric layer, and

wherein the piezoelectric actuator further includes at least one insulating portion which is provided on the surface of the diaphragm such that said at least one insulating portion is opposed, as seen in the direction perpendicular to the reference plane, said portion of said at least one electric wire that overlaps said portion of said at least one second pressure chamber.

10. The inkjet recording head according to claim 1, wherein each of the individual electrodes is opposed, as seen in the direction perpendicular to the reference plane, to a central portion of a corresponding one of the pressure chambers, and wherein said portion of said at least one electric wire overlaps an outer peripheral portion of said at least one second pressure chamber.

11. The inkjet recording head according to claim 2, wherein the common electrode has at least one opening which contains, as seen in the direction perpendicular to the reference plane, said at least one first portion of the piezoelectric layer that overlaps said portion of said at least one electric wire.

12. The inkjet recording head according to claim 1, wherein the electric wires extend from the individual electrodes, respectively, in a first direction, wherein the individual electrodes are arranged in at least three arrays each of which extends in a second direction intersecting the first direction, and wherein the plurality of electric wires include at least two electric wires which extend through an area between two adjacent individual electrodes of the plurality of individual electrodes that are adjacent to each other.

13. The inkjet recording head according to claim 12, wherein each of the pressure chambers is elongated in the first direction.

14. The inkjet recording head according to claim 12, wherein each of the pressure chambers is elongated in the second direction.