Switching power supply circuit

• US 20050270805A1
• Filed: 05/31/2005
• Published: 12/08/2005
• Est. Priority Date: 05/31/2004
• Status: Active Grant

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Yasumura, Masayuki
• Granted Patent: US 7,110,268 B2
• Time in Patent Office: Days
• US Class Current: 363/16
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 3/3376 with automatic control of output voltage or current
• CPC Class Codes: H02M 3/3385 with automatic control of output voltage or current H02M3/33561 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

The present invention provides a power supply circuit performing constant voltage control by switching frequency control and achieving minimization of a necessary control range of the switching frequency control and implementation of a configuration ready for a wide range. A switching power supply circuit includes a switching circuit, a switching driving unit, an insulating converter transformer, a primary side series resonance circuit, a secondary side series resonance circuit, a secondary side DC output voltage production unit, a constant voltage control circuit, and a composite coupling coefficient setting mechanism.

Claims

1. A switching power supply circuit, comprising:

a switching circuit including a switching device operable to perform a switching operation at a switching frequency based on a DC input voltage, the switching operation resulting in a switching output;

a switching driving unit operable to drive the switching device to perform the switching operation;

an insulating converter transformer having a core with a primary winding on a primary side and a secondary winding on a secondary side, the primary winding being supplied with the switching output of the switching operation, and the secondary winding having an alternating voltage induced therein by the primary winding, the core having a gap formed at a predetermined position between the primary side and the secondary side, the gap having a length selected to produce a predetermined coupling coefficient between the primary side and the secondary side;

a primary side series resonance circuit including a leakage inductance component of the primary winding and a capacitance of a primary side series resonance capacitor connected in series with the primary winding for producing a predetermined primary side resonance frequency for making the switching circuit operate on a current resonance basis;

a secondary side series resonance circuit including a leakage inductance component of the secondary winding and a capacitance of a secondary side series resonance capacitor connected in series with the secondary winding for producing a predetermined secondary side resonance frequency;

the primary side series resonance circuit and the secondary side series resonant circuit forming an electromagnetic coupling type resonance circuit;

a secondary side DC output voltage production unit operable to input a resonance output from the secondary side series resonance circuit and to perform a rectification operation on the input resonance output to produce a secondary side DC output voltage;

a constant voltage control unit operable to control the switching driving unit in response to a level of the secondary side DC output voltage to adjust the switching frequency of the switching circuit to perform constant voltage control for the secondary side DC output voltage; and

a composite coupling coefficient setting unit operable to set a composite coupling coefficient between the primary side and the secondary side of the insulating converter transformer so that the electromagnetic coupling type resonance circuit has a unimodal output characteristic with respect to an input of a frequency signal having the switching frequency.

2. The switching power supply circuit according to claim 1, wherein the secondary side resonance frequency is lower than the primary side resonance frequency.

3. The switching power supply circuit according to claim 1, wherein the secondary side resonance frequency is higher than the primary side resonance frequency.

4. The switching power supply circuit according to claim 1, wherein the secondary side resonance frequency has a predetermined value within a range between a lower limit frequency represented by a predetermined magnification value less than 1 and an upper limit frequency represented by a predetermined magnification value greater than 1 with respect to the primary side resonance frequency.

5. The switching power supply circuit according to claim 1, wherein the composite coupling coefficient setting unit includes the insulating converter transformer, and the length of the gap in the core of the insulating converter transformer is selected so that the composite coupling coefficient between the primary side and the secondary side of the insulting converter transformer is based on the coupling coefficient of the insulating converter transformer.

6. The switching power supply circuit according to claim 1, wherein the composite coupling coefficient setting unit includes:

the insulating converter transformer, wherein the length of the gap in the core of the insulating converter transformer is selected so that the coupling coefficient of the insulating converter transformer has a predetermined value higher than the composite coupling coefficient; and

an inductor having a predetermined inductance connected in series with the primary winding and/or the secondary winding of the insulating converter transformer.

7. The switching power supply circuit according to claim 1, wherein the composite coupling coefficient setting unit includes the insulating converter transformer, the insulating converter transformer including a magnetic path generating portion operable to equivalently form an inductor connected in series with the primary winding and/or the secondary winding of the insulating converter transformer.

8. The switching power supply circuit according to claim 7, wherein the core of the insulating converter transformer is an EE type core having a pair of outer magnetic legs and an inner magnetic leg, and the magnetic path generating portion includes a projection formed on at least one of the outer magnetic legs so as to project toward the inner magnetic leg.

9. The switching power supply circuit according to claim 1, wherein the secondary side DC output voltage producing unit includes a rectification device having on and off conditions, the switching power supply circuit further comprising a secondary side partial resonance capacitor having a capacitance that cooperates with the leakage inductance component of the secondary winding to form a partial resonance circuit, the partial resonance circuit being operable to perform a partial resonance operation when the rectification device is in the off condition.

10. The switching power supply circuit according to claim 1, wherein the switching circuit includes four switching devices connected in a full bridge connection.

11. The switching power supply circuit according to claim 1, further comprising a rectification smoothing circuit operable to input a commercial AC power supply voltage and to output the DC input voltage as a rectification smoothed voltage, the rectification smoothing circuit being a voltage doubler rectification circuit operable to form the rectification smoothed voltage at twice the voltage of the commercial AC power supply voltage.

12. The switching power supply circuit according to claim 1, wherein the secondary side DC output voltage producing unit includes a bridge rectification circuit including rectification devices connected in a bridge connection to produce a rectification output and a secondary side smoothing capacitor operable to smooth the rectification output, the bridge rectification circuit performing a full wave rectification operation.

13. The switching power supply circuit according to claim 1, wherein the secondary side DC output voltage producing unit is a voltage doubler rectification circuit operable to produce the secondary side DC output voltage at twice the voltage of the alternating voltage induced in the secondary winding.

14. The switching power supply circuit according to claim 13, further comprising a secondary side smoothing capacitor, wherein the voltage doubler rectification circuit is a voltage doubler half-wave rectification circuit formed so as to charge a rectification current within only ones of half cycles of the alternating voltage induced in the secondary winding into the secondary side smoothing capacitor to produce at least part of the secondary side DC output voltage as a voltage across the secondary side smoothing capacitor.

15. The switching power supply circuit according to claim 13, further comprising a secondary side smoothing capacitor, wherein the voltage doubler rectification circuit is a voltage doubler full-wave rectification circuit formed so as to charge a rectification current within both of half cycles of the alternating voltage induced in the secondary winding into the secondary side smoothing capacitor to produce at least part of the secondary side DC output voltage as a voltage across the secondary side smoothing capacitor.