Gas control in a reactor

• US 20050271560A1
• Filed: 06/07/2005
• Published: 12/08/2005
• Est. Priority Date: 06/07/2004
• Status: Abandoned Application

• Current Assignee: BioProcessors Corp.
• Original Assignee: BioProcessors Corp.
• Inventors: Johnston, Timothy J., Rodgers, Seth T., Russo, A. Peter, LeBlanc, Sean J.
• Application Number:
  US11/147,415
• Publication Number:
  US 20050271560A1
• Time in Patent Office: Days
• US Class Current: 422/130
• CPC Class Codes: B01J 19/0093 Microreactors, e.g. miniaturised or microfabricated reactors laboratory containers with capillary fluid transport in microfabricated channels or chambers B01L3/5027
• CPC Class Codes: B01J 2219/00837 comprising coatings other than catalytically active coatings
• CPC Class Codes: B01J 2219/00862 Dimensions of the reaction cavity itself
• CPC Class Codes: B01J 2219/00869 Microreactors placed in parallel, on the same or on different supports
• CPC Class Codes: B01J 2219/00907 using membranes
• CPC Class Codes: B01J 2219/00952 Sensing operations
• CPC Class Codes: B01J 2219/00963 Pressure
• CPC Class Codes: B01J 2219/0097 Optical sensors
• CPC Class Codes: B01L 2200/027 for microfluidic devices
• CPC Class Codes: B01L 2200/0668 Trapping microscopic beads
• CPC Class Codes: B01L 2200/0684 Venting, avoiding backpressure, avoid gas bubbles
• CPC Class Codes: B01L 2300/0816 Cards, e.g. flat sample carriers usually with flow in two horizontal directions
• CPC Class Codes: B01L 2300/0825 Test strips
• CPC Class Codes: B01L 2300/0877 Flow chambers
• CPC Class Codes: B01L 2300/0887 Laminated structure
• CPC Class Codes: B01L 2300/10 Means to control humidity and/or other gases
• CPC Class Codes: B01L 2400/0457 passive flow or gravitation
• CPC Class Codes: B01L 2400/0688 surface tension valves, capillary stop, capillary break
• CPC Class Codes: B01L 2400/086 using baffles or other fixed flow obstructions
• CPC Class Codes: B01L 3/5025 for parallel transport of multiple samples
• CPC Class Codes: B01L 3/502715 : characterised by interfacing components, e.g. fluidic, electrical, optical or mechanical interfaces
• CPC Class Codes: B01L 3/502746 : characterised by the means for controlling flow resistance, e.g. flow controllers, baffles B01L3/502738 takes precedence

Abstract

Chemical, biological, and/or biochemical reaction systems, including chips or reactors, may be configured so as to restrain immiscible materials such as gas bubbles from interfering with the determination of environmental factors associated with the chip according to one aspect of the invention. In another aspect, a chip or other reaction system may be configured to maintain a gas headspace in the chip or other reaction system. In certain embodiments, impediments such as physical barriers may be used to contain gas bubbles within a gas containing region, or otherwise away from a detection region. In other embodiments, surface tension properties may be used to control the location of gas bubbles. The chip or other reaction systems may include reaction site containers that can be very small, for example, having a volume of less than about 2 ml. In certain embodiments, chips or other reaction systems of the invention include one or more reaction sites, which, in some cases, may be defined by reaction site containers. According to another aspect of the invention, a reaction site container may be shaped to limit the formation of gas bubbles during the filling of the reaction site container with liquid by providing reaction site container shapes that do not include sharp angles or abrupt changes in reaction site container width.

Claims

1. An apparatus, comprising:

a chemical, biological, or biochemical reactor chip comprising a reaction site container having a volume of less than about 2 mL, the reaction site container including a detection region and a region, different from the detection region, for holding a first substance;

an impediment positioned in the reaction site container, the impediment constructed and arranged to limit the presence of the first substance, in the presence of a different, immiscible substance, within the detection region.

2. An apparatus as in claim 1, wherein the impediment is constructed and arranged to position the first substance within the reaction site container on a first side of the impediment by placing the chip in a first orientation, and to position the substance on a second side of the impediment within the detection region by placing the chip in a second orientation.

3. An apparatus as in claim 2, wherein the impediment is constructed and arranged to hold the first substance within the reaction site container on the first side of the impediment when the chip is in a substantially horizontal orientation.

4. An apparatus as in claim 1, a first wall of the reaction site container is defined by a first gas permeable, liquid vapor impermeable membrane.

5. An apparatus as in claim 1, wherein the impediment is a physical barrier on an interior surface of the container.

6. An apparatus as in claim 5, wherein the physical barrier extends across an entire width of the container.

7. An apparatus as in claim 5, wherein the physical barrier includes a gap.

8. An apparatus as in claim 5, wherein the physical barrier comprises a step.

9. An apparatus as in claim 5, wherein the physical barrier comprises an inclined plane.

10. An apparatus as in claim 5, wherein the physical barrier comprises a post that extends from a first interior surface of the container to a second interior surface of the reaction site container.

11. An apparatus as in claim 5, wherein the physical barrier comprises a protrusion that extends from the interior surface of the reaction site container, and extends at least partially into the reaction site container.

12. An apparatus as in claim 11, wherein the protrusion is rectangular in cross section.

13. An apparatus as in claim 5, wherein the physical barrier is integral to the interior surface of the reaction site container.

14. An apparatus as in claim 1, wherein the impediment comprises an interior surface of the detection region that has a different affinity for an aqueous-based solution than an interior surface of other portions of the reaction site container.

15. An apparatus as in claim 14, wherein the interior surface of the detection region has a surface coating that is hydrophilic.

16. An apparatus as in claim 14, wherein the interior surface of a portion of the reaction site container other than the detection region has a surface coating that is hydrophobic.

17. An apparatus as in claim 1, wherein the impediment comprises a region of the reaction site container having a preselected depth such that surface tension of liquid present in the chip restrains movement of the gas bubble, the preselected depth being different than a depth of the detection region.

18. An apparatus as in claim 1, wherein the chip at least partially comprises a material comprising a polymer including a structure:

19. An apparatus as in claim 1, wherein the chip at least partially comprises a material comprising a polymer including a structure:

20. An apparatus as in claim 1, wherein the detection region comprises a substantially transparent region.

21. An apparatus as in claim 1, wherein the chip is able to maintain at least one living cell.

22. An apparatus as in claim 21, wherein the at least one living cell is mammalian.

23. An apparatus as in claim 4, further comprising a second gas permeable, liquid vapor impermeable membrane allowing oxygen transfer into the container, said second membrane defining a second wall of the container.

26. An apparatus as in claim 1, wherein the reaction site container is defined by a void in a substrate layer.

27. An apparatus as in claim 26, wherein an adhesive layer binds a first gas permeable vapor impermeable membrane to the substrate layer.

28. An apparatus as in claim 27, wherein the impediment is formed in the adhesive layer.

29. An apparatus as in claim 1, wherein the impediment comprises at least one post extending from a top or a bottom interior surface of the reaction site container.

30. An apparatus as in claim 1, wherein the impediment comprises at least two posts extending from the top or the bottom interior surface of the reaction site container.

31. An apparatus as in claim 29, wherein the post has a cross-sectional dimension of less than a width of the reaction site container at the position of the post within the reaction site container.

32. An apparatus as in claim 29, wherein the post has a cross-sectional dimension of less than 25% of a width of the reaction site container at the position of the post within the reaction site container.

33. An apparatus as in claim 29, wherein the post has a cross-sectional dimension of less than or equal to about 9% of a width of the reaction site container at the position of the post within the reaction site container.

34. An apparatus as in claim 29, wherein the post extends from the top interior surface to the bottom interior surface of the container.

35. An apparatus as in claim 29, wherein the first post and a second post are positioned within the reaction site container to limit the presence of the first substance within the detection region, the apparatus further comprising a third post and a fourth post each positioned closer to an outlet end of the container than the first and second posts are positioned from the outlet end, the third and fourth posts constructed and arranged to restrain the first substance from exiting the outlet end of the container when the container is positioned vertically.

24. An apparatus as in claim wherein the chip further comprises an inlet port and an outlet port in fluid communication with the reaction site container.

25. An apparatus as in claim 24, further comprising a self-sealing elastomeric material connected to the chip, the self-sealing elastomeric material defining portions of the inlet and outlet ports.

36. An apparatus, comprising:

a chemical, biological, or biochemical reactor chip comprising a reaction site container having a volume of less than about 2 mL, the reaction site container including a gas bubble containing region; and

an impediment positioned in the reaction site container, the impediment constructed and arranged to contain a gas bubble in the gas bubble containing region.

37. An apparatus as in claim 36, wherein the impediment occupies no more than half of the cross-sectional area of the container immediately adjacent the impediment.

38. An apparatus as in claim 36, wherein the impediment is constructed and arranged to contain a gas bubble in the gas bubble containing region while the chip is in a substantially horizontal orientation.

39. An apparatus as in claim 36, wherein the chip further comprises a channel fluidly connected to the gas bubble containing region.

40. An apparatus as in claim 36, wherein the impediment is a protrusion from a layer of the chip.

41. An apparatus as in claim 40, wherein the protrusion comprises a step.

42. An apparatus as in claim 40, wherein the protrusion comprises an inclined plane.

43. An apparatus as in claim 40, wherein the protrusion comprises a post.

44. An apparatus as in claim 36, wherein the reaction site container further includes a detection region separate from the gas bubble containing region.

45. An apparatus as in claim 44, further comprising a detector for detecting conditions of a sample contained within the detection region of the reaction site container.

46. An apparatus as in claim 45, wherein the detector is at least one of an optical detector, an electrical detector, a capacitance detector, a conductance detector, an electromagnetic detector, and a fluorescent detector.

47. A method, comprising:

adding a liquid sample to a chemical, biological, or biochemical reactor chip, the chip comprising a predetermined gas containing region in fluid communication with a reaction site container having a volume of less than about 2 mL, the chip further comprising a detection region in fluid communication with the reaction site container;

placing the chip in a first orientation to move a gas bubble away from the detection region;

capturing of the gas bubble in the predetermined gas containing region;

detecting a property of the liquid sample present in the detection region; and

moving the gas bubble into the detection region by changing the orientation of the chip to a second, different orientation.

48. A method as in claim 47, further comprising changing the orientation of the chip from the first orientation to a substantially horizontal orientation before detecting the property of the liquid.

49. A method as in claim 47, wherein the chip comprises an impediment positioned in the container, the impediment being constructed and arranged to contain a gas within the predetermined gas containing region.

50. A method as in claim 49, wherein an outlet is in fluid communication with the reaction site container, further comprising adding a second liquid and containing the gas within the predetermined gas containing region and in fluid communication with the outlet such that adding the second liquid forces a portion of the gas out of the reaction site container through the outlet.

51. A method as in claim 50, wherein the second liquid is different from the liquid sample.

52. A method as in claim 49, wherein capturing the gas bubble comprises moving the gas bubble past the impediment.

53. A method as in claim 52, wherein moving the gas bubble past the impediment comprises moving the gas bubble under the impediment.

54. A method as in claim 52, wherein moving the gas bubble past the impediment comprises moving the gas bubble around the impediment.

55. A method as in claim 52, wherein capturing the gas bubble comprises having a lower energy interaction between the surface energy of the gas bubble and the surface energy of the gas-containing region than between the surface energy of the gas bubble and the surface energy of the detection region.

56. A method as in claim 47, wherein the detection region and the predetermined gas containing region are within the reaction site container.

57. A method as in claim 47, wherein the reactor chip is capable of maintaining at least one living cell.

58. A method as in claim 57, wherein the at least one living cell is mammalian.

59. A method as in claim 47, wherein a first wall of the predetermined reaction site is defined by a first gas permeable, liquid vapor impermeable membrane.

60. An apparatus, comprising:

a chemical, biological, or biochemical reactor chip comprising a fluid channel in fluid communication with an elongate container having a volume of less than about 2 mL;

wherein

the container has an interior perimeter surface, a first end, a length, and a maximum width; and

the interior perimeter surface has a radius of curvature greater than or equal to 93 percent of the maximum container width along the portions of the interior perimeter surface that are;

(a) spaced longitudinally from the first container end at a distance of at least 5% of the container length; and

(b) spaced longitudinally no further from the first container end than the nearest maximum container width is spaced longitudinally from the first container end.

61. An apparatus as in claim 60, wherein the container width is less than or equal to 11 millimeters.

62. An apparatus as in claim 61, wherein the container length is less than or equal to 38 millimeters.

63. An apparatus, comprising:

a chemical, biological, or biochemical reactor chip comprising a fluid channel in fluid communication with a predetermined reaction site having a volume of less than about 2 milliliters;

wherein

the predetermined reaction site has an interior perimeter surface that has at least one concave portion and at least one convex portion.