Bifurcated stent delivery system

• US 20050273149A1
• Filed: 06/08/2004
• Published: 12/08/2005
• Est. Priority Date: 06/08/2004
• Status: Abandoned Application

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Tran, Thomas Trinh, Weber, Jan, Eidenschink, Tracee
• Application Number:
  US10/863,724
• Publication Number:
  US 20050273149A1
• Time in Patent Office: Days
• US Class Current: 623/1.110
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/30014 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2002/30199 Three-dimensional shapes
• CPC Class Codes: A61F 2002/30326 differing in height or in length
• CPC Class Codes: A61F 2002/3068 the pharmaceutical product being in a reservoir
• CPC Class Codes: A61F 2002/826 more than one stent being applied sequentially
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2230/0063 Three-dimensional shapes
• CPC Class Codes: A61F 2250/0018 differing in elasticity, stiffness or compressibility
• CPC Class Codes: A61F 2250/0037 differing in height or in length
• CPC Class Codes: A61F 2250/0068 the pharmaceutical product being in a reservoir

Abstract

A stent delivery system comprises a catheter which includes a catheter shaft and a balloon positioned thereon. A rotatable sheath is rotatably disposed about a portion of the catheter. The rotatable sheath has a distal portion which extends over the balloon and a proximal portion which extends over the catheter shaft proximal to the balloon. A stent prior to delivery is disposed about the distal portion. The rotatable sheath may also and/or alternatively be constructed of a non-compliant material where as the balloon is a compliant material.

Claims

1. A stent delivery system comprising:

a catheter, the catheter comprising a catheter shaft and a balloon positioned thereon, the catheter shaft having a shaft length and the balloon having a balloon length, the balloon having an unexpanded state and an expanded state; and

a sheath, the sheath having a distal region disposed about at least a portion of the balloon and a proximal region disposed about at least a portion of the catheter shaft immediately proximally adjacent to the balloon, at least the distal region being expandable from an unexpanded condition to an expanded condition when the balloon is expanded from the unexpanded state to the expanded state, the sheath having a sheath length, the sheath length being greater than the balloon length and less than the catheter shaft length, in the unexpanded condition the sheath being rotatable about the at least a portion of the balloon; and

a stent, the stent being expandable from an unexpanded configuration to an expanded configuration, in the unexpanded configuration the stent is disposed about the at least a portion of the sheath disposed about at least a portion of the balloon.

2. The stent delivery system of claim 1 wherein the sheath is constructed of a first material and a second material, the first material being less stiff than the second material.

3. The stent delivery system of claim 2 wherein the first material has a flexural modulus value less than a flexural modulus value of the second material.

4. The stent delivery system of claim 2 wherein first material has a flexural modulus value greater than a flexural modulus value of the second material.

5. The stent delivery system of claim 4 wherein the distal region of the sheath is comprised of the first material and at least a portion proximal region of the sheath is comprised of the second material.

6. The stent delivery system of claim 5 wherein the sheath is constructed of a third material, the third material being stiffer than the first material and the second material, the proximal region of the sheath having a proximal section and a distal section, the distal section being comprised of the second material and the proximal section being comprised of the third material.

7. The stent delivery system of claim 6 wherein the third material has a flexural modulus greater than the flexural modulus of the first material.

8. The stent delivery system of claim 1 further comprising a guidewire housing, the guidewire housing defining a guidewire lumen for passage of a guidewire therethrough, the guide wire housing having a length, a majority of the length of the guidewire housing being engaged to the sheath.

9. The stent delivery system of claim 8 wherein the guidewire housing is at least partially constructed of at least one member of the group consisting of:

Polyisobutylene, Polyurethane, silicone rubber, SBS, SEBS, SIS, latex;

stain less steel, nitinol, and any combination thereof.

10. The stent delivery system of claim 8 wherein at least a portion of the stent in the unexpanded configuration overlies the guidewire housing.

11. The stent delivery system of claim 10 wherein a distal portion of the guidewire housing extends in a substantially radial direction through a secondary opening of the stent.

12. The stent delivery system of claim 8 wherein the guidewire housing is more flexible than at least a portion of the sheath.

13. The stent delivery system of claim 8 wherein the sheath defines a sheath wall, at least the majority of the length of the guidewire housing being contained within the sheath wall.

14. The stent delivery system of claim 1 wherein the sheath has a sheath wall thickness, the sheath wall thickness of the distal region of the sheath being less than the sheath wall thickness of the proximal region of the sheath.

15. The stent delivery system of claim 14 wherein the sheath wall thickness of the proximal region is about 0.002 inches to about 0.020 inches.

16. The stent delivery system of claim 15 wherein the sheath wall thickness of the distal region is about 0.002 inches to about 0.020 inches.

17. The stent delivery system of claim 14 wherein the sheath has a substantially uniform material construction.

18. The stent delivery system of claim 14 wherein the sheath wall thickness of the proximal region and the sheath wall thickness of the distal region are separated by a step in the sheath wall thickness.

19. The stent delivery system of claim 14 wherein the sheath wall thickness of the proximal region and the sheath wall thickness of the distal region transition from one another by a tapered region of the sheath wall thickness.

20. A stent delivery system comprising:

a catheter, the catheter comprising a catheter shaft;

a balloon, the balloon being positioned on the catheter shaft, the balloon having a proximal region and a distal region, the balloon being constructed of at least one substantially compliant material, each region of the balloon having an unexpanded state and an expanded state, the diameter of a respective region of the balloon being greater in the expanded state than in the unexpanded state.

a rotatable sheath, the rotatable sheath being rotatably disposed about at least a portion of the balloon, the rotatable sheath being expandable from an unexpanded condition to an expanded condition when the balloon is expanded from the unexpanded state to the expanded state the rotatable sheath being constructed of at least one substantially non-compliant material; and

a stent, the stent being expandable from an unexpanded configuration to an expanded configuration, in the unexpanded configuration the stent is disposed about at least a portion of the rotatable sheath.

21. The stent delivery system of claim 20 wherein when the rotatable sheath is expanded from the unexpanded condition to the expanded condition, expansion of the rotatable sheath is substantially non-elastic.

22. The stent delivery system of claim 21 wherein when the rotatable sheath is in the unexpanded condition the sheath is folded about the balloon in the unexpanded state, when the rotatable sheath is expanded to the expanded condition the rotatable sheath is unfolded from about the balloon.

23. The stent delivery system of claim 22 further comprising a guidewire housing, the guidewire housing defining a guidewire lumen for passage of a guidewire therethrough, the guide wire housing having a length, a majority of the length of the guidewire housing being engaged to the rotatable sheath.

24. The stent delivery system of claim 23 wherein the guidewire housing is at least partially constructed of at least one member of the group consisting of:

Polyisobutylene, Polyurethane, silicone rubber, SBS, SEBS, SIS, latex;

stain less steel, nitinol, and any combination thereof.

25. The stent delivery system of claim 23 wherein the guidewire housing is engaged to an inner surface of the rotatable sheath.

26. The stent delivery system of claim 23 wherein the guidewire housing is engaged to an external surface of the rotatable sheath.

27. The stent delivery system of claim 23 wherein at least a portion of the stent in the unexpanded configuration overlies the guidewire housing.

28. The stent delivery system of claim 27 wherein a distal portion of the guidewire housing extends in a substantially radial direction through a secondary opening of the stent.

29. The stent delivery system of claim 28 further comprising a secondary sheath, the secondary sheath constructed of at least one substantially non-compliant material, the secondary sheath being expandable from an unexpanded condition to an expanded condition when the balloon is expanded from the unexpanded state to the expanded state, the rotatable sheath being rotatably disposed about the proximal region of the balloon and the secondary sheath being disposed about the distal region of the balloon.

30. The stent delivery system of claim 29 wherein in the expanded condition the rotatable sheath has a diameter greater than the diameter of the secondary sheath in the expanded condition, the diameter of the proximal region of the balloon in the expanded state being limited to be no greater than the diameter of the rotatable sheath in the expanded condition, the diameter of the distal region of the balloon in the expanded state being limited to be no greater than the diameter of the secondary sheath in the expanded condition.

31. The stent delivery system of claim 30 further comprising a second stent, the second stent being expandable from an unexpanded configuration to an expanded configuration, in the unexpanded configuration the stent is disposed about at least a portion of the secondary sheath.

32. The stent delivery system of claim 31 wherein the secondary sheath is rotatable about the distal region of the balloon.

33. The stent delivery system of claim 32 wherein the secondary sheath is independently rotatable relative to the rotatable sheath.

34. The stent delivery system of claim 31 wherein the secondary sheath is fixedly engaged to at least a portion of the catheter.

35. The stent delivery system of claim 30 wherein the secondary sheath is rotatable about the distal region of the balloon, rotatable sheath and the secondary sheath at least partially overlap at an overlapping region.

36. The stent delivery system of claim 34 wherein the rotatable sheath and the secondary sheath are fixedly engaged to one another at the overlapping region.

37. The stent delivery system of claim 35 wherein a portion of the rotatable sheath and a portion of the secondary sheath are longitudinally separated to define a space, the distal portion of the guidewire housing extends through the space.

38. The stent delivery system of claim 20 wherein the at least one substantially compliant material is selected from at least one member of the group consisting of:

silicon rubber, urethane, Polyisobutylene, Polyurethane, SBS, SEBS, SIS, and any combinations thereof.

39. The stent delivery system of claim 20 wherein the at least one substantially NON-compliant material is selected from at least one member of the group consisting of:

Nylon 12, PET, PBT, Polyamide 12, Polyether block amide, PTFE, PEEK, PPO, HDPE, stainless steel, and any combinations thereof.

40. The stent delivery system of claim 28 further comprising a balloon cover, the balloon cover disposed about the balloon and underlying at least a portion of the rotatable sheath, the rotatable sheath being rotatably disposed about the balloon cover, the balloon cover being expandable from an unexpanded condition to an expanded condition when the balloon is expanded from the unexpanded state to the expanded state, the balloon cover constructed of at least one substantially non-compliant material.

41. The stent delivery system of claim 40 wherein when the balloon cover is expanded from the unexpanded condition to the expanded condition, expansion of the balloon cover is substantially non-elastic.

42. The stent delivery system of claim 41 wherein the balloon cover comprises a proximal region and a distal region, the proximal region of the balloon cover being disposed about the proximal region of the balloon, the distal region of the balloon cover being disposed about the distal region of the balloon, the proximal region of the balloon cover defining a plurality of openings therein.

43. The stent delivery system of claim 42 wherein the proximal region of the balloon cover having a diameter in the expanded condition that is greater than a diameter of the distal region of the balloon cover in the expanded condition.

44. The stent delivery system of claim 42 wherein when the balloon is in the expanded state, portions of the proximal region of the balloon expand radially outward through the openings of the proximal region of the balloon cover, the portions of the proximal region of the balloon expanding to a diameter limited by the diameter of the rotatable sheath in the expanded condition.

45. The stent delivery system of claim 40 wherein the at least one substantially NON-compliant material of the balloon cover is selected from at least one member of the group consisting of:

Nylon 12, PET, PBT, Polyamide 12, Polyether block amide, PTFE, PEEK, PPO, HDPE, stainless steel, and any combinations thereof.

46. The stent delivery system of claim 28 wherein the secondary opening of the stent is defined by a crown, the crown comprising a plurality of elongate stent members, the crown having an unexpanded position and an expanded position, when the balloon is in the unexpanded state the crown being in the unexpanded position, when the balloon is in the expanded state the crown being in the expanded position, in the unexpanded position the plurality of elongate stent members being contained substantially within the circumference of the stent, in the expanded position the plurality of elongate stent members extending radially outward from the circumference of the stent.

47. The stent delivery system of claim 46 wherein the rotatable sheath defines a weakened area, the weakened area corresponding to the position of the crown in the unexpanded position, in expanded state the weakened area defines a radial protrusion which extends radially outward from a remainder of the rotatable sheath to expand the crown to the expanded position.

48. The stent delivery system of claim 20 wherein at least a portion of the stent is coated with at least one therapeutic agent.

49. The stent delivery system of claim 48 wherein the at least one therapeutic agent is at least one non-genetic therapeutic agent selected from at least one member of the group consisting of:

anti-thrombogenic agents, genetic material, non-genetic material, cellular material and any combinations thereof.

50. The stent delivery system of claim 48 wherein the at least one therapeutic agent comprises at least one polymer coating.

51. A stent delivery system comprising:

a catheter, the catheter comprising a catheter shaft and a balloon positioned thereon, the catheter shaft having a catheter shaft length, the balloon having an unexpanded state and an expanded state; and

a sheath, the sheath having a distal region disposed about the balloon and a proximal region disposed about at least a portion of the catheter shaft immediately proximally adjacent to the balloon, at least the distal region being expandable from an unexpanded condition to an expanded condition when the balloon is expanded from the unexpanded state to the expanded state, the sheath having a sheath length, the sheath length being less than the catheter shaft length, in the unexpanded condition the sheath being rotatable about the balloon; and

a stent, the stent being expandable from an unexpanded configuration to an expanded configuration, in the unexpanded configuration the stent is disposed about at least a portion of the distal region of the sheath.