Vehicle/engine sampling system for precise analysis of exhaust components

• US 20050274169A1
• Filed: 06/10/2004
• Published: 12/15/2005
• Est. Priority Date: 06/10/2004
• Status: Abandoned Application

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Gierczak, Christine, Butler, James, Colvin, Alex, Korniski, Thomas
• Application Number:
  US10/865,380
• Publication Number:
  US 20050274169A1
• Time in Patent Office: Days
• US Class Current: 73/23.200
• CPC Class Codes: G01N 1/2252 in a vehicle exhaust
• CPC Class Codes: G01N 2001/2297 Timing devices

Abstract

An apparatus and method of exhaust gas analysis. It includes maintaining a gas sample at a constant temperature and at a constant pressure and maintaining a constant gas sample delay time.

Claims

1. An exhaust gas analysis system, comprising:

a temperature control system maintaining a gas sample at constant temperature;

a pressure control system maintaining the gas sample at constant pressure;

a gas analyzer analyzing the gas sample;

a vacuum pump transferring the gas sample to the gas analyzer; and

a delay time control system maintaining a constant gas sample delay time through the exhaust gas analysis system.

2. The exhaust gas analysis system of claim 1 wherein the temperature control system comprises a temperature sensor, a heater, and temperature control circuitry operatively connected to the heater to maintain the gas sample at the constant temperature in response to a signal from the temperature sensor.

3. The exhaust gas analysis system of claim 2 wherein the temperature sensor is selected from diodes, thermistors, thermocouples, or thermostats.

4. The exhaust gas analysis system of claim 1 wherein the pressure control system comprises a pressure sensor, a pressure control valve, and pressure control circuitry operatively connected to the pressure control valve to maintain the gas sample at the constant pressure in response to the signal from the pressure sensor.

5. The exhaust gas analysis system of claim 4 wherein the pressure sensor is an absolute pressure gauge.

6. The exhaust gas analysis system of claim 4 wherein there are at least two pressure sensors.

7. The exhaust gas analysis system of claim 4 wherein the pressure control valve is a variable flow pressure control valve.

8. The exhaust gas analysis system of claim 1 the pump is a vacuum pump.

9. The exhaust gas analysis system of claim 8 wherein the vacuum pump is a constant displacement vacuum pump.

10. The exhaust gas analysis system of claim 1 wherein the delay time control system comprises pulse width modulated pump control circuitry operatively connected to the pump, and constant delay time motor control circuitry operatively connected to the pulse width modulated pump control circuitry to maintain the constant gas sample delay time.

11. The exhaust gas analysis system of claim 1 wherein gas analyzer is selected from infrared analyzers, ultraviolet analyzers, mass spectrometers, or mass analyzers.

12. The exhaust gas analysis system of claim 1 further comprising a filter for the gas sample.

13. The exhaust gas analysis system of claim 1 further comprising a calibration gas for the gas analyzer.

14. The exhaust gas analysis system of claim 1 further comprising a microprocessor calculating a mass emission rate for a gas species from a gas concentration obtained from the gas analyzer and an exhaust gas volume flow rate.

15. An exhaust gas analysis system, comprising:

a gas analyzer;

a sample line for a gas sample in fluid communication with the gas analyzer;

a temperature sensor;

a heater;

temperature control circuitry operatively connected to the heater to maintain the gas sample at a constant temperature in response to a signal from the temperature sensor;

a pressure sensor;

a pressure control valve in fluid communication with the sample line and an upstream side of the gas analyzer;

pressure control circuitry operatively connected to the pressure control valve to maintain the gas sample at a constant pressure in response to a signal from the pressure sensor;

a vacuum pump in fluid communication with a downstream side of the gas analyzer;

pulse width modulated pump control circuitry operatively connected to the vacuum pump to regulate the power supplied to the vacuum pump; and

constant delay time motor control circuitry operatively connected to the pulse width modulated pump control circuitry to maintain a constant gas sample delay time by regulating the power supplied to the vacuum pump.

16. The exhaust gas analysis system of claim 15 wherein the gas analyzer is selected from infrared analyzers, ultraviolet analyzers, mass spectrometers, or mass analyzers.

17. The exhaust gas analysis system of claim 15 wherein the temperature sensor is selected from diodes, thermistors, thermocouples, or thermostats.

18. The exhaust gas analysis system of claim 15 wherein the pressure sensor is an absolute pressure gauge.

19. The exhaust gas analysis system of claim 15 wherein there are at least two pressure sensors.

20. The exhaust gas analysis system of claim 15 wherein the pressure control valve is a variable flow pressure control valve.

21. The exhaust gas analysis system of claim 15 wherein the vacuum pump is a constant displacement vacuum pump.

22. The exhaust gas analysis system of claim 15 further comprising an analyzer compartment surrounding the gas analyzer.

23. The exhaust gas analysis system of claim 22 wherein a portion of the sample line, the temperature sensor, the pressure sensor, and the pressure control valve are located in the analyzer compartment.

24. The exhaust gas analysis system of claim 22 further comprising a fan to circulate air in the analyzer compartment.

25. The exhaust gas analysis system of claim 15 further comprising a filter in fluid communication with the sample line upstream of the gas analyzer.

26. The exhaust gas analysis system of claim 15 further comprising a source of calibration gas for the gas analyzer and a second valve in fluid communication with the source of calibration gas and the sample line.

27. The exhaust gas analysis system of claim 15 further comprising a microprocessor to calculate a mass emission rate for a gas species from a gas concentration obtained from the gas analyzer and an exhaust gas volume flow rate.

28. An exhaust gas analysis system, comprising:

means for maintaining a gas sample at a constant temperature;

means for maintaining the gas sample at a constant pressure;

means for pumping the gas sample through the exhaust gas analysis system;

means for maintaining a constant gas sample delay time through the exhaust gas analysis system; and

means for analyzing the gas sample.

29. The exhaust gas analysis system of claim 28 wherein the means for maintaining the gas sample at a constant temperature comprises a temperature sensor, a heater, and temperature control circuitry operatively connected to the heater to maintain the gas sample at a constant temperature in response to a signal from the temperature sensor.

30. The exhaust gas analysis system of claim 29 wherein the temperature sensor is selected from diodes, thermistors, thermocouples, or thermostats.

31. The exhaust gas analysis system of claim 28 wherein the means for maintaining the gas sample at a constant pressure comprises a pressure sensor, a pressure control valve, and pressure control circuitry operatively connected to the pressure control valve to maintain the gas sample at a constant pressure in response to the signal from the pressure sensor.

32. The exhaust gas analysis system of claim 31 wherein the pressure sensor is an absolute pressure gauge.

33. The exhaust gas analysis system of claim 31 wherein there are at least two pressure sensors.

34. The exhaust gas analysis system of claim 31 wherein the pressure control valve is a variable flow pressure control valve.

35. The exhaust gas analysis system of claim 28 the means for pumping the gas sample is a vacuum pump.

36. The exhaust gas analysis system of claim 35 wherein the vacuum pump is a constant displacement vacuum pump.

37. The exhaust gas analysis system of claim 28 wherein the means for maintaining the constant gas sample delay time comprises pulse width modulated pump control circuitry operatively connected to the means for pumping the gas sample, and constant delay time motor control circuitry operatively connected to the pulse width modulated pump control circuitry to maintain the constant gas sample delay time.

38. The exhaust gas analysis system of claim 28 wherein the means for analyzing a gas is selected from infrared analyzers, ultraviolet analyzers, mass spectrometers, or mass analyzers.

39. The exhaust gas analysis system of claim 28 further comprising a means for filtering the sample gas.

40. The exhaust gas analysis system of claim 28 further comprising means for calibrating the gas analyzer.

41. The exhaust gas analysis system of claim 28 further comprising means for calculating a mass emission rate for a gas species from a gas concentration obtained from the means for analyzing the gas sample and an exhaust gas volume flow rate.

42. A method for exhaust gas analysis comprising:

providing a gas sample for analysis;

maintaining the gas sample at constant temperature;

maintaining the gas sample at constant pressure;

providing a gas analyzer;

maintaining a constant gas sample delay time through the exhaust gas analysis system; and

analyzing the gas sample in the gas analyzer to provide a concentration of a gas species.

43. The method of claim 42 further comprising calculating a mass emission rate of the gas species from the concentration of the gas species.

44. The method of claim 43 further comprising determining vehicle speed, load, and air/fuel ratio, and calculating the mass emission rate from the concentration of the gas species and the vehicle speed, load, and air/fuel ratio.

45. The method of claim 42 wherein the constant pressure is less than atmospheric pressure.

46. The method of claim 42 wherein the constant pressure is at least about 100 mbar less than atmospheric pressure.

47. The method of claim 42 wherein the constant temperature is a temperature in a range from about 25 to about 100°

C.

48. A method for exhaust gas analysis comprising:

providing an exhaust gas analysis system comprising;

a temperature control system maintaining a gas sample at constant temperature;

a pressure control system maintaining the gas sample at constant pressure;

a gas analyzer analyzing the gas sample;

a pump transferring the gas sample to the gas analyzer; and

a delay time control system maintaining a constant gas sample delay time through the exhaust gas analysis system;

selecting the constant temperature, the constant pressure, and the constant gas sample delay time;

maintaining the gas sample at the constant temperature, maintaining the gas sample at the constant pressure, and maintaining the constant gas sample delay time; and

frequently periodically analyzing the gas sample in the gas analyzer to obtain a concentration for one or more gas species.

49. The method of claim 48 wherein the constant pressure is less than atmospheric pressure.

50. The method of claim 48 wherein the constant pressure is at least about 100 mbar less than atmospheric pressure.

51. The method of claim 48 wherein the constant temperature is a temperature in a range from about 25 to about 100°

C.

52. The method of claim 48 further comprising determining vehicle speed, load, and air/fuel ratio, and calculating a mass emission rate of the gas species from the concentration of the gas species and the vehicle speed, load, and air/fuel ratio.