Breast pump

• US 20050283112A1
• Filed: 06/22/2004
• Published: 12/22/2005
• Est. Priority Date: 06/22/2004
• Status: Active Grant

• Current Assignee: The First Years Incorporated (TOMY Company Limited)
• Original Assignee: The First Years Incorporated (TOMY Company Limited)
• Inventors: Britto, James Joseph
• Granted Patent: US 7,569,031 B2
• Time in Patent Office: Days
• US Class Current: 604/74
• CPC Class Codes: A61M 1/06 Milking pumps

Abstract

A portable pumping device for drawing milk from a human breast includes a breast shield adapted to fit over a nipple of a breast and a flow line coupled to the breast shield. The flow line is adapted to allow air to flow there through a pump coupled to the breast shield via the flow line. The pump includes a pump intake and a pump exhaust and is operable to create a pressure drop between the nipple and the pump, wherein the pressure drop creates a suction at the breast shield by lowering the pressure of air in the flow line. A blow-back valve is disposed between the flow line and the pump. The blow-back valve has a valve piston disposed in a valve housing The valve housing includes a flow line aperture that communicates via the flow line with the breast shield, a valve inlet adapted to communicate external to the flow line, and a valve exhaust adapted to communicate external to the flow line. The valve piston is adapted to alternatively seal the valve inlet and the valve exhaust.

Claims

1. A portable pumping device for drawing milk from a human breast comprising:

a breast shield adapted to fit over a nipple of a breast;

a flow line coupled to the breast shield, the flow line adapted to allow air to flow there through;

a pump coupled to the breast shield via the flow line, the pump having a pump intake and a pump exhaust and operable to create a pressure drop between the nipple and the pump, wherein the pressure drop creates a suction at the breast shield by lowering the air pressure in the flow line; and

a blow-back valve disposed between the flow line and the pump, the blow-back valve having a valve piston disposed in a valve housing, wherein the valve housing includes a flow line aperture that communicates via the flow line with the breast shield, a valve inlet adapted to communicate external to the flow line, and a valve exhaust adapted to communicate external to the flow line, wherein the valve piston is adapted to alternatively seal the valve inlet and the valve exhaust.

2. The portable pumping device of claim 1, wherein sealing the valve inlet creates suction at the breast shield and allows air evacuated from the flow line to be dispelled through the valve exhaust.

3. The portable pumping device of claim 1, wherein sealing the valve exhaust draws air through the valve inlet and creates a pressure increase between the flow line aperture and the breast shield.

4. The portable pumping device of claim 1, wherein the valve piston comprises an intake seal, an exhaust seal, and a valve plunger wherein the flow line aperture is disposed between the first seal and the second seal.

5. The portable pumping device of claim 4, wherein the valve housing includes an intake sub-housing and an exhaust sub-housing, wherein the intake sub-housing is coupled to the pump intake via an intake line and adapted to accommodate the intake seal therein, and wherein the exhaust sub-housing is coupled to the pump exhaust via an exhaust line and adapted to accommodate the exhaust seal therein.

6. The portable pumping device of claim 5, wherein the intake seal and the exhaust seal are substantially aligned along a valve axis, wherein the movement of the valve plunger along the valve axis within the housing causes the intake seal to seal the valve inlet and causes the exhaust seal to form a seal between the sub-housing connector and the pump exhaust.

7. The portable pumping device of claim 5, wherein the intake seal and the exhaust seal are substantially aligned along a valve axis, and wherein the movement of the valve plunger along the valve axis within the housing causes the intake seal to form a seal between the pump intake and the flow line aperture and causes the exhaust seal to form a seal between the pump exhaust and the valve exhaust.

8. The portable pumping device of claim 6, further comprising a cam coupled to the valve plunger, the cam operable to rotate, wherein the rotation of the cam causes the valve plunger to move back and forth substantially along the valve axis.

9. The portable pumping device of claim 8, further comprising a valve spring, wherein the valve spring is disposed between the cam and the valve housing, the valve spring adapted to be loaded when the rotation of the cam forces a spring stop of the valve plunger toward the valve housing, wherein the further rotation of the cam and the loaded valve spring to assist the second seal in sealing the exhaust.

10. The portable pumping device of claim 5, wherein when the exhaust seal seals the valve exhaust from the pump exhaust, the pump intake is adapted to communicate with the valve inlet and the pump exhaust is adapted to communicate with the flow line aperture, said communication resulting in an over pressure between the pump and the breast shield.

11. The portable pumping device of claim 10, wherein when the intake seal seals the valve inlet from the pump intake, the valve inlet is adapted to communicate with the flow line aperture, and the pump exhaust is adapted to communicate with the valve exhaust, said communications resulting in a suction between the pump and the breast shield.

12. The portable pumping device of claim 1, further comprising:

a flow loop connecting the valve exhaust and the valve inlet;

a pressure chamber disposed in the flow loop between the valve inlet and the valve exhaust, the pressure chamber having an interior volume.

13. A system for drawing milk from a human breast comprising:

at least one pump module, each of the at least one pump modules having a pump intake and a pump exhaust, wherein the pump intake and the pump exhaust are adapted to direct the flow of air through the at least one pump module;

an intake line coupled to the pump intake;

an exhaust line coupled to the pump exhaust;

a valve piston disposed in a valve housing, the valve piston having an intake seal and an exhaust seal, the intake seal and the exhaust seal coupled to a valve plunger, wherein the intake seal is operable to seal an a valve inlet in the valve housing, and wherein the exhaust seal is operable to seal a valve exhaust in the valve housing; and

a flow line aperture disposed in the valve housing between the intake seal and the exhaust seal, the flow line aperture adapted to communicate an air flow between the at least one pump module and a breast shield coupled to the valve housing via a flow line.

14. The system of claim 13, further comprising a cam coupled to the valve piston, the cam adapted to rotate,

a cam follower disposed at the end of the valve plunger, wherein the cam follower is in contact with the cam, and wherein the rotation of the cam is operable to cause the valve piston to alternatively seal the valve inlet and the valve exhaust by applying a force to the cam follower to move the valve piston back and forth within the valve housing.

15. The system of claim 14, further comprising:

an intake sub-housing; and

an exhaust sub-housing, wherein the intake seal is disposed within the intake sub-housing and wherein the exhaust seal is disposed within the exhaust sub-housing.

16. The system of claim 14, further comprising a valve spring disposed between the cam follower and the valve housing, wherein the cam follower loads the valve spring when the valve plunger is biased toward the valve housing, wherein the valve piston reaches a zenith when the load on the valve spring is greatest, and wherein rotation of the cam causes the valve piston to move away from the zenith.

17. The system of claim 16, wherein the continued rotation of the cam causes the valve spring to unload, the unloading of the valve spring operable to assist the valve piston in moving from the zenith toward a nadir, wherein the nadir is a position of the valve piston distal from the zenith.

18. The system of claim 14, further comprising a sub-housing connector disposed in the valve housing between the intake sub-housing and the exhaust sub-housing, wherein the flow line aperture is disposed through a wall of the sub-housing connector.

19. The system of claim 18, wherein the intake seal is adapted to form a seal between the intake line and the valve inlet, and wherein the exhaust seal is adapted to form a seal between the exhaust line and the sub-housing connector, said seal between the intake line and the valve inlet and said seal between the exhaust line and the sub-housing connector operable to create a suction between the breast shield and the pump module.

20. The system of claim 18, wherein the intake seal is adapted to form a seal between the intake line and the sub-housing connector, and wherein the exhaust seal is adapted to form a seal between the exhaust line and the valve exhaust, said seals operable to create an over-pressure between the valve and the breast shield.

21. A system for pumping breast milk, the system comprising:

at least one pump module, each of the at least one pump modules having a pump intake and a pump exhaust, wherein the pump intake and the pump exhaust are adapted to direct an airflow through the at least one pump module;

an intake line coupled to the pump intake;

an exhaust line coupled to the pump exhaust;

a valve housing, wherein the valve housing includes an intake sub-housing and an exhaust sub-housing;

a valve inlet disposed through a wall of the intake sub-housing;

a valve exhaust disposed through a wall of the exhaust sub-housing;

a valve piston disposed within the valve housing, wherein the valve piston includes a valve plunger, an intake seal disposed within the intake sub-housing, and an exhaust seal disposed within the exhaust sub-housing, wherein the intake seal is adapted to form a seal between the intake line and the valve inlet, and wherein the exhaust seal is adapted to form a seal between the exhaust line and the valve exhaust;

a flow line aperture disposed through a wall in a sub-housing connector, the sub-housing connector disposed between the intake sub-housing and the exhaust sub-housing, wherein the flow line aperture is adapted to communicate between the pump and the breast shield; and

a cam coupled to the valve piston, the cam operable to rotate, the rotation of the cam operable to move the valve piston back and forth within the valve housing.

22. The method of claim 21, wherein the movement of the valve piston within the valve housing is operable to alternatively form a seal between the valve inlet and the intake line and form a seal between the valve exhaust and the exhaust line.

23. The method of claim 22, wherein forming a seal between the valve inlet and the intake line creates a suction between the at least one pump module and the breast shield.

24. The method of claim 22, wherein forming a seal between the valve exhaust and the exhaust line creates an over-pressure between the pump module and the breast shield.

25. A breast pumping apparatus comprising:

at least one breast shield adapted to receive and seal against a human breast;

a suction pump hydraulically coupled to the at least one breast shield by an air flow conduit, the pump having an air intake and an air exhaust; and

a valve disposed along the conduit between the pump and the at least one breast shield, the valve cyclically operable to;

connect the pump inlet to the breast shield in a first position, in which the pump draws air from the at least one breast shield to generate suction to express breast milk, and to

connect the pump outlet to the at least one breast shield in a second position, in which the pump pumps air toward the at least one breast shield.

26. The appraratus of claim 25, wherein the valve further comprises:

a valve housing, wherein the conduit includes at least one flow line connecting the conduit to the at least one breast shield, and wherein each of the at least one flow lines is connected to a portion of the valve housing, wherein the valve housing includes an intake sub-housing and an exhaust subhousing;

a cam with a minium radius operable to rotate, the cam including a lobe having a greater radius than the minimum radius; and

a valve plunger at least partially disposed within the valve housing, wherein the valve plunger includes a cam follower in contact with the cam, wherein the rotation of the cam causes at least a portion of the valve plunger to move back and forth within the valve housing.

27. The apparatus of claim 26, wherein the valve housing comprises:

a valve exhaust disposed in the exhaust sub-housing;

a valve inlet disposed in the intake sub-housing; and

a sub-housing connector adapted to communicate an air flow between the intake sub-housing and the exhaust sub-housing.

28. The apparatus of claim 27, further comprising:

an intake seal disposed within the intake sub-housing, wherein the intake seal is operable to seal the valve inlet when the valve is in the first position, and wherein the intake seal is operable to seal the pump intake from the at least one flow line when the valve is in the second position; and

an exhaust seal disposed within the exhaust sub-housing, wherein the exhaust seal is operable to seal the pump exhaust from the at least one flow line when the valve is in the first position, and wherein the exhaust seal is operable to seal the valve exhaust from the pump exhaust when the valve is in the second position.

29. The apparatus of claim 27, further comprising:

a pressure chamber having an interior volume; and

a chamber conduit coupled to the valve inlet and valve exhaust, wherein the valve exhaust and valve inlet are connected to the pressure chamber via a chamber conduit, and wherein air is pumped into the chamber when the valve is in the first position, and wherein air is evacuated from the chamber when the valve is in the second position.

30. The apparatus of claim 27, wherein the at least one breast shield comprises a first breast shield adapated to connect to one breast of a pair of breasts and a second breast shield to simultaneously connect to a second breast of the pair of breasts, and wherein the at least one flow line includes a first flow line connecting the valve to the first breast shield and a second flow line connecting the valve to the second breast shield.

31. The appratus of claim 30, further comprising:

a flow loop connecting the valve inlet with the valve exhaust, wherein the flow loop is adapted to communicate an air flow between the valve inlet and the valve exhaust;

a T-joint disposed in the flow loop, the T-joint adapted to connect the flow loop to the first breast shield via the first flow line, wherein the second breast shield is connected valve via the second flow line, and wherein when the vavle is in the first position, the pump exhaust communicates a positive pressure between the valve and the first breast shield and the pump intake communicates a suction between the valve and the second breast shield, and wherein when the valve is in the second position, the pump exhaust communicates a positive pressure between the valve and the second breast shield and the pump intake communicates a suction between the valve and the first breast shield.