Method for making a medical implant with open-work structure and implant obtained by said method

• US 20050283962A1
• Filed: 11/05/2003
• Published: 12/29/2005
• Est. Priority Date: 11/20/2002
• Status: Abandoned Application

• Current Assignee: Younes Boudjemline
• Original Assignee: Younes Boudjemline
• Inventors: Boudjemline, Younes
• Application Number:
  US10/514,329
• Publication Number:
  US 20050283962A1
• Time in Patent Office: Days
• US Class Current: 29/433
• CPC Class Codes: A61B 17/0057 Implements for plugging an opening in the wall of a hollow or tubular organ, e.g. for sealing a vessel puncture or closing a cardiac septal defect sutures A61B17/04; closing rectum or urethra near body surface A61F2/0009
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/00659 located only on one side of the opening
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2230/0078 hyperboloidal
• CPC Class Codes: A61F 2230/008 paraboloidal
• CPC Class Codes: A61F 2250/0039 differing in diameter
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D04C 3/48 Auxiliary devices
• CPC Class Codes: D10B 2509/08 Hernia repair mesh
• CPC Class Codes: Y10T 29/49838 by stringing

Abstract

This process comprises the step consisting in forming the structure from a single wire, by running each strand of wire helicoidally from one end to the other of the structure and by interlacing this strand with other strands previously arranged. Said method moreover comprises the steps consisting in:—forming a loop (12) between each strand (11b, 11c) at each end of the structure (10) and setting the free ends of the first (11b) and of the last strand significantly back from the ends of the structure (10).

Claims

1. A method of production of a medical implant (10,23,24) with a mesh-like structure, notably of a device for the treatment of a corporeal duct currently denominated as “

stent”

or of an implant able to plug a hole in a corporeal wall, currently denominated as “

plug”

, comprising the step consisting in forming the structure from a single wire, by running each strand of wire helicoidally from one end to the other of the structure and by interlacing this strand with other strands previously arranged;

wherein the method moreover comprises the steps consisting in

forming a loop (12) between each strand at (11b, 11c) at each end of the structure (10); and

setting the free ends of the first (11b) and of the last strand significantly back from the ends of the structure (10).

2. A method according to claim 1, characterized in that it comprises:

a step of deformation of the tubular structure (10) obtained, according to the shape of the stent or of the “

plug”

to realised, and

a step of further treatment, enabling to stabilise this tubular structure (10) in this state of deformation.

3. A method according to claim 2, characterized in that said step of deformation of the tubular structure (10) obtained consists in reducing the diameter of this structure (10), for obtaining a stent of a smaller diameter than that of this structure (10).

4. A method according to claim 2, characterized in that said step of deformation of the tubular structure (10) obtained consists in increasing the diameter of this structure (10), for obtaining a stent of a larger diameter than that of this structure (10).

5. A method according to claim 2, characterized in that said step of deformation of the tubular structure (10) obtained consists in making at least one narrowing of this structure (10).

6. A method according to claim 2, characterized in that said step of deformation of the tubular structure (10) obtained consists in folding at least one end part of this structure (10), radially towards the outside, to form at least a substantially flat collar (26), said tubular structure (10) obtained thus permetting to make an implant (23, 24) able to plug a hole in a corporeal wall.

7. A method according to claim 1, characterized in that interlacing a strand with the other strands encountered by this strand is performed as a braiding process, i.e. this strand runs alternately over a strand in its way then under the following strand, and so on.

8. A method according to claim 1, characterized in that the wire (11) used is a wire (11) made of a shape memory alloy, in particular the nickel-titanium alloy, known under the designation “

NITINOL”

.

9. A method according to claim 1, characterized in that the diameter of the wire (11) used ranges from 0.15 to 0.5 mm.

10. A method according to claim 1, characterized in that it comprises the step consisting in placing on said structure (10) a means (13) for longitudinal shortening of this structure (10), able to switch from an elongated state to a shortened state.

11. A method according to claim 1, characterized in that it comprises the step consisting in covering said structure (10) with a watertight flexible wall.

12. Implant with a mesh-like structure as obtained by the method according to claim 1.

13. A method according to claim 2, characterized in that interlacing a strand with the other strands encountered by this strand is performed as a braiding process, i.e. this strand runs alternately over a strand in its way then under the following strand, and so on.

14. A method according to claim 3, characterized in that interlacing a strand with the other strands encountered by this strand is performed as a braiding process, i.e. this strand runs alternately over a strand in its way then under the following strand, and so on.

15. A method according to claim 4, characterized in that interlacing a strand with the other strands encountered by this strand is performed as a braiding process, i.e. this strand runs alternately over a strand in its way then under the following strand, and so on.

16. A method according to claim 5, characterized in that interlacing a strand with the other strands encountered by this strand is performed as a braiding process, i.e. this strand runs alternately over a strand in its way then under the following strand, and so on.

17. A method according to claim 6, characterized in that interlacing a strand with the other strands encountered by this strand is performed as a braiding process, i.e. this strand runs alternately over a strand in its way then under the following strand, and so on.

18. A method according to claim 2, characterized in that the wire (11) used is a wire (11) made of a shape memory alloy, in particular the nickel-titanium alloy, known under the designation “

NITINOL”

.

19. A method according to claim 3, characterized in that the wire (11) used is a wire (11) made of a shape memory alloy, in particular the nickel-titanium alloy, known under the designation “

NITINOL”

.

20. A method according to claim 4, characterized in that the wire (11) used is a wire (11) made of a shape memory alloy, in particular the nickel-titanium alloy, known under the designation “

NITINOL”

.