Step stool with elevated tray

• US 20050284701A1
• Filed: 05/28/2004
• Published: 12/29/2005
• Est. Priority Date: 05/28/2004
• Status: Active Grant

• Current Assignee: Dorel Home Furnishings, Inc. (Dorel Industries Incorporated)
• Original Assignee: Cosco Management Incorporated (Dorel Industries Incorporated)
• Inventors: Gibson, William R., Meeker, Paul K.
• Granted Patent: US 7,182,176 B2
• Time in Patent Office: Days
• US Class Current: 182/165
• CPC Class Codes: A47C 12/00 Step-stools
• CPC Class Codes: E06C 1/005 Ladders in use as furniture or ladders in relation to furniture, e.g. in cupboards step-stools, chairs or benches requiring conversion between the step and seat functions A47C12/02
• CPC Class Codes: E06C 1/387 having tip-up steps
• CPC Class Codes: E06C 1/393 Ladders having platforms foldable with the ladder
• CPC Class Codes: E06C 7/14 Holders for pails or other equipment on or for ladders

Abstract

A foldable step stool includes pivotable front and rear leg units and steps coupled to the front leg unit. A utility tray pivots relative to the front leg unit.

Claims

1. A step stool comprising

a frame including a U-shaped front leg unit comprising a left leg having an upper end, a right leg having an upper end and lying in spaced-apart relation to the left leg, and a top cross member interconnecting the upper ends of the left and right legs, each of the left and right legs including a lower end adapted to contact ground underlying the frame and a mid-section located between the lower and upper ends thereof,

a top step arranged to lie between the left and right legs and coupled to the mid-sections of the left and right legs of the U-shaped front leg unit at a top step pivot point on each of the left and right legs for pivotable movement about a first step pivot axis, the frame further including a rear leg unit coupled to the mid-sections of the left and right legs at leg pivot points located above the top step pivot points and below the top cross member for pivotable movement about a leg pivot axis relative to the front leg unit between an opened position away from the left and right legs and a closed position alongside the left and right legs,

a tray mounted for pivotable movement on the top cross member about a tray pivot axis, and

a tray pivot controller comprising a tray-mover link pivotably coupled to the tray at an upper link pivot axis and to the top step at a first lower link pivot axis and configured to maintain the tray in substantially parallel relation to the top step during movement of the rear leg unit between the opened and closed positions.

2. The step stool of claim 1, wherein the tray includes a shelf portion pivotably coupled to the top cross member and to the first tray-mover link and arranged to extend in a first direction from the tray pivot axis toward the upper link pivot axis and remain in substantially parallel relation to the top step during movement of the rear leg unit between the opened and closed positions and the tray further includes an overhang portion appended to the shelf portion and arranged to extend away from the shelf portion in a second direction opposite to the first direction to overlie the leg pivot axis.

3. The step stool of claim 2, wherein the overhang portion is arranged to extend along and in side-by-side relation to the left and right legs of the U-shaped front leg unit upon movement of the rear leg unit to the closed position.

4. The step stool of claim 2, wherein the top cross member of the U-shaped front leg unit is arranged to lie above the leg pivot axis and below the upper link pivot axis upon movement of the rear leg unit to the closed position.

5. The step stool of claim 2, wherein the shelf portion includes a top shelf surface and a tray retainer coupled to the top cross member and the tray retainer includes a fixed portion coupled to the underside of the top shelf surface and arranged to engage the top cross member, a movable clamp portion arranged to engage the top cross member, and a fastener arranged to retain the clamp portion in a selected position relative to the fixed portion to allow rotary movement of the top cross member in a space between the fixed and clamp portions during pivoting movement of the tray relative to the front leg unit about the tray pivot axis.

6. The step stool of claim 5, wherein the shelf portion further includes a pivot mount located below the top shelf surface and pivotably coupled to the tray-mover link at the upper link pivot axis and the pivot mount is arranged to lie in spaced-apart relation to the leg pivot axis to locate the top cross member of the U-shaped front leg unit therebetween upon movement of the rear leg unit to the closed position.

7. The step stool of claim 1, wherein the top cross member of the U-shaped front leg unit is arranged to lie above the leg pivot axis and below the upper link pivot axis upon movement of the rear leg unit to the closed position.

8. The step stool of claim 1, wherein the tray includes a top shelf surface and a tray retainer coupled to the top cross member and the tray retainer includes a fixed portion coupled to the underside of the top shelf surface and arranged to engage the top cross member, a movable clamp portion arranged to engage the top cross member, and a fastener arranged to retain the clamp portion in a selected position relative to the fixed portion to allow rotary movement of the top cross member in a space between the fixed and clamp portions during pivoting movement of the tray relative to the front leg unit about the tray pivot axis.

9. The step stool of claim 8, wherein the shelf portion further includes a pivot mount located below the top shelf surface and pivotably coupled to the tray-mover link at the upper link pivot axis and the pivot mount is arranged to lie in spaced-apart relation to the leg pivot axis to locate the top cross member of the U-shaped front leg unit therebetween upon movement of the rear leg unit to the closed position.

10. The step stool of claim 1, further comprising a second step arranged to lie under the top step and between the left and right legs and coupled to the mid-sections of the left and right legs at a second step pivot point on each of the left and right legs for pivotable movement about a second step pivot axis and the tray-mover link is also pivotably coupled to the second step at a second lower link pivot axis.

11. The step stool of claim 10, wherein the tray-mover link is a straight, elongated member that is arranged to lie in and remain in parallel relation to a companion one of the left and right legs during movement of the rear leg unit between the opened and closed positions.

12. The step stool of claim 10, further comprising a third step arranged to lie under the second step and between the left and right legs and coupled to the mid-sections of the left and right legs at a third step pivot point on each of the left and right legs for pivotable movement about a third step pivot axis and the tray-mover link is also pivotably coupled to the third step at a third lower link pivot axis.

13. The step stool of claim 12, wherein the tray-mover link is a straight, elongated member that is arranged to lie in and remain in parallel relation to a companion one of the left and right legs during movement of the rear leg unit between the opened and closed positions.

14. The step stool of claim 10, wherein the tray pivot controller further includes a step-folder link pivotably coupled at one end to the rear leg unit and at an opposite end to the second step and the tray-mover link at the second lower link pivot axis.

15. The step stool of claim 1, wherein the rear leg unit includes a left leg pivotably coupled to the left leg of the U-shaped front leg unit, a right leg pivotably coupled to the right leg of the U-shaped front leg unit, and a step-support cross member coupled to the left and right legs of the rear leg unit and arranged to support the top step upon movement of the rear leg unit to the opened position, and wherein the tray pivot controller further includes a step-folder link pivotably coupled at one end to the step-support cross member and at an opposite end to the top step.

16. A step stool comprising

a frame including a front leg unit and a rear leg unit coupled to the front leg unit for pivotable movement about a leg pivot axis between an opened position away from the front leg unit and a closed position alongside the front leg unit, the front leg unit including a lower section arranged to extend downwardly from the leg pivot axis and adapted to contact ground underlying the frame, an upper section extending upwardly away from the lower section, and steps coupled to the lower section,

a tray mounted on a distal portion of the upper section for pivotable movement about a tray pivot axis, and

a tray pivot controller comprising a tray-mover link pivotably coupled to the tray at an upper link pivot axis and to a first of the steps at a first lower link pivot axis and configured to maintain the tray in parallel relation to the first of the steps during movement of the rear leg unit between the opened and closed positions.

17. The step stool of claim 16, wherein the upper portion of the front leg unit includes a left leg, a right leg, and a top cross member coupled to the left and right legs and configured to define the distal portion of the upper section.

18. A step stool comprising

a first leg unit,

a second leg unit coupled to the first leg unit at a pivot to partition the first leg unit into a top portion located higher than the pivot and a bottom portion located lower than the pivot, the pivot being arranged to allow pivotable movement between the first and second leg units, the top portion including a top end,

a tray coupled to the top end for pivotable movement relative thereto, and

a tray pivot controller coupled to the first and second leg units and the tray and arranged to cause pivotable movement between the first and second leg units between opened and closed positions and to cause pivotable movement of the tray relative to the top end and the second leg unit between extended and retracted positions upon pivotable movement between the first and second leg units between the opened and closed positions.

19. A step stool comprising

a first leg unit including a pair of legs and a top cross member coupled to a top end of each leg,

a second leg unit coupled to each leg at a pivot located lower than the top cross member for pivotable movement between the first and second leg units,

a tray coupled to the top cross member for pivotable movement thereon,

a step pivotably coupled to the legs, and

a tray pivot controller coupled to the step, the second leg unit, and the tray to cause pivotable movement between the first and second leg units and pivotable movement of the tray on the top cross member upon pivotable movement of the step relative to the legs.

20. A step stool comprising

a first leg unit including a pair of legs and a top cross member coupled to a top end of each leg,

a second leg unit coupled to each leg at a pivot located lower than the top cross member for pivotable movement between the first and second leg units,

a tray coupled to the top cross member for pivotable movement thereon,

a step pivotably coupled to the legs, and

a tray pivot controller including a step-folder link coupled to the step and the second leg unit, and a tray-mover link coupled to the step and the tray to cause pivotable movement between the first and second leg units and pivotable movement of the tray on the top cross member upon pivotable movement of the step relative to the legs.