Method and apparatus for automated assembly and laser welding of medical devices
First Claim
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1. A system for assembling a component within a medical device, comprising:
- a test station to determine whether the component is in a predetermined working state;
an orientation sensor to sense an orientation vector of the component;
a first sensor to sense a position of the component within an aperture of the device and to plot a weld path associated with the component;
an installation head to obtain the component, advance the component between the test station, the orientation sensor and the first sensor, and to advance the component through the aperture; and
a weld head generating a weld along the weld path.
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Abstract
A method and system for assembling a component within a medical device that includes a test station to determine whether the component is in a predetermined working state, and an orientation sensor to sense an orientation vector of the component. A first sensor senses a position of the component within an aperture of the device and plots a weld path associated with the component. An installation head obtains the component, advances the component between the test station, the orientation sensor and the first sensor, and through the aperture, and a weld head generates a weld along a generated weld path.
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Citations
26 Claims
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1. A system for assembling a component within a medical device, comprising:
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a test station to determine whether the component is in a predetermined working state;
an orientation sensor to sense an orientation vector of the component;
a first sensor to sense a position of the component within an aperture of the device and to plot a weld path associated with the component;
an installation head to obtain the component, advance the component between the test station, the orientation sensor and the first sensor, and to advance the component through the aperture; and
a weld head generating a weld along the weld path. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 13, 14, 15)
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9. A system for assembling a component within a medical device, comprising:
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a test station to determine whether the component is in a predetermined working state;
an orientation sensor to sense an orientation vector of the component;
a first sensor to sense a position of the component within an aperture of the device and to plot a weld path associated with the component;
an installation head to obtain the component, advance the component between the test station, the orientation sensor and the first sensor, and to advance the component through the aperture;
a weld head generating a weld along the weld path; and
a microprocessor to determine, in response to the sensed orientation vector, a lead out of perpendicularity associated with the component and whether a distal tip of the component is within a predetermined range, the microprocessor controlling the installation head to position a distal tip of the component within the aperture a distance associated with a thickness of the device, and to vector the component through the aperture to compensate for the determined lead out of perpendicularity of the component. - View Dependent Claims (10, 11, 12)
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16. A method for assembling a medical device, comprising:
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obtaining a component associated with the device;
determining whether the component is in a predetermined working state;
determining whether the component has a predetermined orientation;
positioning the component within an aperture associated with receiving the component;
determining whether the component is properly positioned within the aperture;
plotting a weld path associated with the properly positioned component; and
generating a weld along the weld path. - View Dependent Claims (17, 18, 19, 20, 21, 22, 23, 24, 25)
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26. A computer readable medium having computer executable instructions for performing a method comprising:
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obtaining a component associated with the device;
determining whether the component is in a predetermined working state;
determining whether the component has a predetermined orientation;
positioning the component within an aperture associated with receiving the component;
determining whether the component is properly positioned within the aperture;
plotting a weld path associated with the properly positioned component; and
generating a weld along the weld path.
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Specification