System and method for input current shaping in a power converter

• US 20060002155A1
• Filed: 08/19/2005
• Published: 01/05/2006
• Est. Priority Date: 06/30/2003
• Status: Active Grant

• Current Assignee: Dialog Semiconductor Incorporated (Renesas Electronics Corporation)
• Original Assignee: iWatt, Inc. (Renesas Electronics Corporation)
• Inventors: Rodriguez, Harry, Shteynberg, Anatoly, Zhou, Dongsheng, Zheng, Junjie, Collmeyer, Arthur J., Telefus, Mark D.
• Granted Patent: US 7,161,816 B2
• Time in Patent Office: Days
• US Class Current: 363/21.120
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A power converter delivers electrical power from an electrical power source to a load according to a plurality of operation modes corresponding to different levels of input voltage or output current. The power converter comprises a power stage for delivering the electrical power from the power source to the load, a switch in the power stage that electrically couples or decouples the load to the power source, and a switch controller coupled to the switch for controlling the on-times and off-times of the switch according to the plurality of operation modes. Each of the operation modes correspond to associated ranges of at least one of an input voltage to the power converter and an output current from the power converter, where the associated ranges are different for each of the operation modes.

Claims

1. A power converter comprising:

a power stage for transferring electrical power from a power source to a load;

a switch in the power stage that electrically couples or decouples the load to or from the power source; and

a switch controller coupled to the switch for controlling on-times and off-times of the switch according to a plurality of operation modes, the operation modes including a first operation mode selected if an input voltage to the power converter is in a first input voltage range, a second operation mode selected if the input voltage to the power converter is in a second input voltage range, and a third operation mode selected if an output current from the power converter is lower than a predetermined threshold current or if the on-time is lower than a predetermined threshold on-time.

2. The power converter of claim 1, wherein the power converter is a flyback power converter and wherein:

the first operation mode controls the switch such that the power converter is operated in discontinuous conduction mode with the on-times and off-times fixed; and

the second operation mode controls the switch such that the power converter is operated in critical discontinuous conduction mode with the on-times modulated by the input voltage and the off-times determined by requirements for the critical discontinuous conduction mode.

3. The power converter of claim 2, wherein in the second operation mode the on-times are modulated by the input instantaneous voltage to keep a product of a squared duty ratio and a cycle time in the second operation mode to be constant and proportional to output power.

4. The power converter of claim 3, wherein in the first operation mode the on-times and the off-times are fixed so that a product of a squared duty ratio and a cycle time in the first operation mode is constant and equal to the product in the second operation mode.

5. The power converter of claim 1, wherein the first input voltage range corresponds to when the input voltage to the power converter is lower than a predetermined voltage and the second input voltage range corresponds to when the input voltage to the power converter is higher than the predetermined voltage.

6. The power converter of claim 5, wherein the predetermined voltage is an average of the input voltage.

7. The power converter of claim 1, wherein the third operation mode controls the switch such that the power converter is operated in discontinuous conduction mode with the on-times and the off-times fixed.

8. The power converter of claim 7, wherein the on-times and the off-times in the third operation mode are fixed and determined by pulse frequency modulation.

9. The power converter of claim 1, wherein the power converter is a single-stage AC-DC flyback power converter using primary-side only feedback for regulation of output voltage.

10. A controller for controlling a power converter, the power converter including a power stage for transferring electrical power from a power source to a load and a switch in the power stage that electrically couples or decouples the load to or from the power source, wherein the controller is coupled to the switch for controlling on-times and off-times of the switch according to a plurality of operation modes, the operation modes including:

a first operation mode selected if an input voltage to the power converter is in a first input voltage range;

a second operation mode selected if the input voltage to the power converter is in a second input voltage range; and

a third operation mode selected if an output current from the power converter is lower than a predetermined threshold current or if the on-time is lower than a predetermined threshold on-time

11. The controller of claim 10, wherein the power converter is a flyback power converter and wherein:

the first operation mode controls the switch such that the power converter is operated in discontinuous conduction mode with the on-times and off-times fixed; and

the second operation mode controls the switch such that the power converter is operated in critical discontinuous conduction mode with the on-times modulated by the input voltage and the off-times determined by requirements for the critical discontinuous conduction mode.

12. The controller of claim 11, wherein in the second operation mode the on-times are modulated by the input instantaneous voltage to keep a product of a squared duty ratio and a cycle time in the second operation mode to be constant and proportional to output power.

13. The controller of claim 12, wherein in the first operation mode the on-times and the off-times are fixed so that a product of a squared duty ratio and a cycle time in the first operation mode is constant and equal to the product in the second operation mode.

14. The controller of claim 10, wherein the first input voltage range corresponds to when the input voltage to the power converter is lower than a predetermined voltage and the second input voltage range corresponds to when the input voltage to the power converter is higher than the predetermined voltage.

15. The controller of claim 14, wherein the predetermined voltage is an average of the input voltage.

16. The controller of claim 10, wherein the third operation mode controls the switch such that the power converter is operated in discontinuous conduction mode with the on-times and the off-times fixed.

17. The controller of claim 16, wherein the on-times and the off-times in the third operation mode are fixed and determined by pulse frequency modulation.

18. The controller of claim 10, wherein the power converter is a single-stage AC-DC flyback power converter using primary-side only feedback for regulation of output voltage.

19. A method of shaping input current to a power converter, the method comprising the steps of:

the power converter selecting one of a plurality of operation modes for controlling on-times and off-times of a switch that electrically couples or decouples a load of the power converter to or from a power source, the operation modes including a first operation mode selected if an input voltage to the power converter is in a first input voltage range, a second operation mode selected if the input voltage to the power converter is in a second input voltage range, and a third operation mode selected if an output current from the power converter is lower than a predetermined threshold current or if the on-time is lower than a predetermined threshold on-time; and

the power converter synthesizing the input current in real time by controlling the on-times and the off-times of the switch based upon the selected operation mode and a reference waveform shape.

20. The method of claim 19, wherein the power converter is a flyback power converter and wherein:

the first operation mode controls the switch such that the power converter is operated in discontinuous conduction mode with the on-times and off-times fixed; and

the second operation mode controls the switch such that the power converter is operated in critical discontinuous conduction mode with the on-times modulated by the input voltage and the off-times determined by requirements for the critical discontinuous conduction mode.

21. The method of claim 20, wherein in the second operation mode the on-times are modulated by the input instantaneous voltage to keep a product of a squared duty ratio and a cycle time in the second operation mode to be constant and proportional to output power.

22. The method of claim 21, wherein in the first operation mode the on-times and the off-times are fixed so that a product of a squared duty ratio and a cycle time in the first operation mode is constant and equal to the product in the second operation mode.

23. The method of claim 19, wherein the first input voltage range corresponds to when the input voltage to the power converter is lower than a predetermined voltage and the second input voltage range corresponds to when the input voltage to the power converter is higher than the predetermined voltage.

24. The method of claim 23, wherein the predetermined voltage is an average of the input voltage.

25. The method of claim 19, wherein the third operation mode controls the switch such that the power converter is operated in discontinuous conduction mode with the on-times and the off-times fixed.

26. The method of claim 25, wherein the on-times and the off-times in the third operation mode are fixed and determined by pulse frequency modulation.

27. The method of claim 19, wherein the power converter is a single-stage AC-DC flyback power converter using primary-side only feedback for regulation of output voltage.

28. A power converter comprising:

transferring means for transferring electrical power from a power source to a load;

switching means in the transferring means for electrically coupling or decoupling the load to or from the power source; and

controlling means coupled to the switching means for controlling on-times and off-times of the switching means according to a plurality of operation modes, the operation modes including a first operation mode selected if an input voltage to the power converter is in a first input voltage range, a second operation mode selected if the input voltage to the power converter is in a second input voltage range, and a third operation mode selected if an output current from the power converter is lower than a predetermined threshold current or if the on-time is lower than a predetermined threshold on-time.