Sequential dilator system

• US 20060004398A1
• Filed: 07/02/2004
• Published: 01/05/2006
• Est. Priority Date: 07/02/2004
• Status: Abandoned Application

• Current Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Original Assignee: DePuy Synthes Products LLC (Johnson & Johnson)
• Inventors: Gerber, David, Binder, Lawrence J. Jr.
• Application Number:
  US10/884,705
• Publication Number:
  US 20060004398A1
• Time in Patent Office: Days
• US Class Current: 606/191
• CPC Class Codes: A61B 17/3417 Details of tips or shafts, e.g. grooves, expandable, bendable; Multiple coaxial sliding cannulas, e.g. for dilating syringe needles A61M5/32; dilators A61M29/00
• CPC Class Codes: A61B 17/3421 Cannulas
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61M 29/00 Dilators with or without means for introducing media, e.g. remedies instruments for performing visual medical inspections of cavities or tubes of the body A61B1/00

Abstract

The present invention is directed to a sequential dilator for use in surgery and a method for using the sequential dilator. The sequential dilator may have a bullet-shaped dilator and a plurality of dilator tubes with a removable handle. The method may include inserting a guide wire through an incision into a patient'"'"'s vertebra and subsequently inserting the bullet-shaped dilator and dilator tubes with tapered ends and of increasing size into the incision to increase the size of the incision. A kit including the components necessary for the method is also disclosed.

Claims

1. A surgical instrument comprising:

at least a first dilator element having a tissue engaging portion, a gripping element engaging portion and a length,

a gripping element comprising a gripping portion and a dilator element engaging portion, the gripping element removably engageable with the dilator element;

wherein when the gripping element and the dilator elements are engaged, the gripping element is operable for engaging the dilator element with a surgical opening.

2. The surgical instrument of claim 1, wherein the dilator element engaging portion comprises a releasable coupling configured to releasably engage the gripping element engaging portion.

3. The surgical instrument of claim 2, wherein the releasable coupling comprises at least one ball-detent mechanism and the gripping element engaging portion of the dilator element comprises a recess configured to accept at least a portion of the ball-detent mechanism, wherein engaging the ball-detent mechanism with the recess axially locks the gripping element to the first dilator element.

4. The surgical instrument of claim 3, wherein when the ball-detent mechanism of the gripping element is engaged with the recess of the first dilator element, the ball-detent mechanism may thereafter be disengaged from the recess by the application of an axial force applied in a direction tending to separate the gripping and dilator elements.

5. The surgical instrument of claim 2, wherein the releasable coupling comprises at least one spring-loaded button.

6. The surgical instrument of claim 2, wherein the gripping element comprising a wall disposed between the gripping surface and the dilator element engaging surface, the element further comprising at least one window disposed in the wall to allow visualization of at least a portion of the first dilator element within the gripping element when the dilator and gripping elements are engaged

7. The surgical instrument of claim 1, further comprising a second dilator element having a gripping element engaging portion, the gripping element comprising a second dilator element engaging surface, wherein the gripping element and the second dilator element are removably engageable with each other.

8. The surgical instrument of claim 7, the first dilator element further having first inner and outer dimensions, the second dilator element further having second inner and outer dimensions, wherein the second inner dimension is greater than the first outer dimension so that at least a portion of the second dilator element may be telescopically received within the first dilator element.

9. The surgical instrument of claim 8, the dilator engaging portion of the gripping element further configured to engage the first and second dilator elements concurrently.

10. The surgical instrument of claim 7, wherein the gripping element is selectively engageable and disengageable with the first and second dilator elements.

11. The surgical instrument of claim 10, wherein at least a portion of the first dilator element comprises a first color and at least a portion of the second dilator element comprises a second color, the first and second colors being different to provide a visual indication of dilator size.

12. The method of claim 1, wherein the gripping element has a rotational retention feature for rotationally fixing the dilator element to the gripping element.

13. The surgical instrument of claim 12, wherein the rotational retention feature comprises a keyed surface configured to engage a corresponding surface of the dilator element.

14. The surgical instrument of claim 13, wherein at least a portion of the dilator element engaging surface of the gripping element is cylindrical.

15. The surgical instrument of claim 1, wherein the tissue engaging portion of the dilator element comprises a friction reducing coating.

16. The surgical instrument of claim 1, wherein the gripping element engaging portion of the dilator element has a grip enhancing configuration.

17. The surgical instrument of claim 16, wherein the grip enhancing configuration comprises ridges, grooves, roughenings, coatings or other surface profilings.

18. A surgical dilator system comprising

at least a first dilator tube comprising an tissue engaging portion and handle engaging portion, the handle engaging portion further comprising an outer surface having a first surface feature;

a handle portion comprising;

an outer surface configured for gripping by a user, and

an inner surface configured to engage the handle engaging portion of the first dilator tube, the inner surface having a first surface feature;

wherein when the dilator tube is received within the handle the corresponding surface features provisionally axially lock the tube to the handle to allow the dilator to be inserted into a surgical opening by a user gripping the handle.

19. The surgical dilator system of claim 18, wherein the surface feature on the handle comprises at least one projection and the surface feature on the dilator tube comprises a corresponding recess.

20. The surgical dilator system of claim 18, wherein the surface feature on the handle comprises a ball element of a ball detent mechanism and the surface feature on the dilator tube comprises a corresponding recess.

21. The surgical dilator system of claim 20, the handle further comprising a first wall disposed between the inner and outer surfaces, wherein the ball detent mechanism is disposed in at least a portion of the wall.

22. The surgical dilator system of claim 18, further comprising a second dilator tube having a second handle engaging portion comprising an outer surface having a second surface feature, the handle inner surface further configured to engage the handle engaging portion of the second dilator element, the handle inner surface further comprising a second surface feature, wherein when the second dilator tube is received within the handle the corresponding surface features provisionally axially lock the second dilator tube to the handle to allow the second dilator tube to be inserted into a surgical opening by a user gripping the handle.

23. The surgical dilator system of claim 22, the first dilator tube further having first inner and outer dimensions, the second dilator tube further having second inner and outer dimensions, wherein the second inner dimension is greater than the first outer dimension so that at least a portion of the second dilator tube may be telescopically received within the first dilator tube.

24. The surgical dilator system of claim 23, the inner surface of the handle further configured to engage the first and second dilator tubes concurrently.

25. The surgical dilator system of claim 24, wherein the handle is selectively engageable and disengageable with the first and second dilator tubes.

26. The surgical dilator system of claim 18, the handle further comprising first and second concentric bores, the first bore configured to receive the first dilator tube, the second bore configured to receive the second dilator tube, the first and second bores comprising at least one surface feature configured to releasably engage respective corresponding surface features on the first and second dilator tubes.

27. The surgical dilator system of claim 26, the first dilator tube further having a first radial dimension, the second dilator tube further having a second radial dimension, wherein the first radial dimension is smaller than the second radial dimension.

28. The surgical dilator system of claim 27, the first dilator tube further having a first length, the second dilator tube having a second length, the first length greater than the second length.

29. The surgical dilator system of claim 26, the handle further comprising a first wall disposed between the outer surface and the first bore, a first window disposed within the first wall and configured to allow observation of at least a portion of the first dilator tube when the tube is positioned within the handle.

30. The surgical dilator system of claim 29, the handle further comprising a second wall disposed between the outer surface and the second bore, a second window disposed within the second wall and configured to allow observation of at least a portion of the second dilator tube when the second tube is positioned within the handle.

31. The handle of claim 26, the first and second bores each comprising a rotational locking surface configured to engage a corresponding respective locking surface of the first and second dilator tubes to rotationally lock the handle to the tubes.

32. The handle of claim 31, wherein the rotational locking surface of the first bore comprises at least one flat portion configured to engage a corresponding flat portion of the first dilator tube.

33. A method for enlarging an incision in a patient, said method comprising:

(a) making an incision through at least the skin of the patient;

(b) inserting a guide wire into the incision and advancing a distal end of the guide wire to a location adjacent a targeted surgical site in the patient'"'"'s body;

(c) providing at least a first dilator element having proximal and distal ends and inner and outer surfaces;

(d) providing a first handle element configured to releasably engaging the proximal end of the dilator element;

(e) engaging the dilator element with the handle element;

(f) using the handle to position the distal end of the dilator element over the guide wire;

(g) using the handle to advance the dilator element along the guide wire until the distal end of the dilator element is positioned adjacent the surgical site; and

(h) releasing the handle element from the proximal end of the dilator element, leaving the dilator element in the incision.

34. The method of claim 33, further comprising the steps of:

(i) providing a second dilator element having proximal and distal ends and inner and outer surfaces;

(j) releasably engaging the handle element with the proximal end of the second dilator element;

(k) using the handle to position the distal end of the second dilator element over the proximal end of the first dilator element;

(l) using the handle to advance the second dilator element along the first dilator element until the distal end of the second dilator element is positioned adjacent the surgical site;

(m) engaging the handle with the proximal end of the first dilator element;

(l) releasing the handle from the second dilator element and removing first dilator element from the incision using the handle.

35. The method of claim 33, further comprising, between steps (b) and (c), the steps of:

positioning a bullet-shaped dilator element over the guide wire;

urging the bullet-shaped dilator through the incision;

advancing the bullet-shaped dilator along the guide wire until a distal end of the dilator is positioned adjacent the surgical site; and

removing the bullet-shaped dilator from the incision.

36. The method of claim 35, wherein the bullet-shaped dilator and the first dilator element are urged through the incision and advanced along the guidewire together.

37. The method of claim 33, wherein the handle has an axial retention feature for selectively axially locking the dilator elements to the handle.

38. The method of claim 37, wherein the axial retention feature comprises a ball detent mechanism disposed in the handle.

39. The method of claim 33, wherein the handle has a rotational retention feature for rotationally locking the dilator element to the handle.

40. The method of claim 33, wherein the handle comprises at least one window to allow visualization of the portion of at least one of the dilator elements within the handle.

41. The method of claim 33, wherein at least one tube has at least one window to allow at least a portion of the at least one of the dilator elements to be observed from outside the handle.

42. The method of claim 41, wherein at least one tube has a depth marking adjacent the viewing window to indicate when an associated dilator tube is fully engaged with the dilator handle.

43. The method of claim 33, further comprising the steps of:

inserting a working cannula over the at least one dilator element, advancing the working cannula through the incision until the distal end of the working cannula is located adjacent the surgical site;

removing the dilator element from the incision; and

performing a surgical procedure at the surgical site through the working cannula.

44. A kit comprising a plurality of dilator elements each having proximal and distal ends, and at least one handle configured to removably engage the proximal ends of the plurality of dilator elements.

45. The kit of claim 44, further comprising a bullet-shaped dilator.

46. The kit of claim 44, wherein the handle has an axial retention feature for selectively axially locking each dilator element to the handle.

47. The kit of claim 44, wherein the handle has a rotational retention feature for rotationally fixing the dilator elements to the handle.

48. The kit of claim 44, further comprising a working cannula.

49. The kit of claim 44, wherein at least first and second dilator elements each have inner and outer surface dimensions, the outer surface dimension of first dilator element being smaller than the inner surface dimension of the second dilator element.

50. The kit of claim 49, wherein the first and second dilator elements each have a length, the length of the first dilator element being greater than the length of the second dilator element.

51. The sequential dilator kit of claim 44, wherein the removable handle has a ball detent mechanism to engage at least one of the dilator elements.

52. The sequential dilator kit of claim 44, wherein the removable handle includes a spring-loaded two position button to allow engagement and disengagement of the handle with at least one dilator element.

53. The sequential dilator kit of claim 44, wherein the removable handle includes a window for viewing at least a portion of one of the dilator elements within handle.

54. The sequential dilator kit of claim 44, wherein the removable handle has at least one counterbore to allow the removable handle to slidingly receive at least one dilator element.

55. The sequential dilator kit of claim 44, wherein the counterbore has a flattened side configured to mate with a corresponding surface of at least one dilator element to prevent rotational movement of the removable handle and dilator element with respect to each other.

56. The sequential dilator kit of claim 44, wherein the dilator elements are color coded.

57. The sequential dilator kit of claim 44, wherein the distal end of at least one dilator element is tapered.

58. The sequential dilator kit of claim 44, wherein the distal end of at least one dilator element has a friction-reducing coating.

59. The sequential dilator kit of claim 44, wherein the proximal end of at least one dilator element has coatings, ridges, roughening, or other surface profiling.