Waterproofing membrane

• US 20060009100A1
• Filed: 07/08/2004
• Published: 01/12/2006
• Est. Priority Date: 07/08/2004
• Status: Abandoned Application

• Current Assignee: Bryan Mcgroarty
• Original Assignee: Bryan Mcgroarty
• Inventors: McGroarty, Bryan
• Application Number:
  US10/886,996
• Publication Number:
  US 20060009100A1
• Time in Patent Office: Days
• US Class Current: 442/44
• CPC Class Codes: B32B 19/06 next to a fibrous or filamentary layer
• CPC Class Codes: E02D 19/16 by placing or applying sealing substances E02D19/18 takes precedence; consolidating by placing solidifying or pore-filling pore-filling substances in the soil E02D3/12 ; improving soil by chemical substances C09K17/00
• CPC Class Codes: E02D 31/004 Sealing liners
• CPC Class Codes: E04B 1/665 Sheets or foils impervious to water and water vapor
• CPC Class Codes: Y10T 442/102 Woven scrim
• CPC Class Codes: Y10T 442/164 Including a preformed film, foil, or sheet
• CPC Class Codes: Y10T 442/171 Including a layer derived from a water-settable material [e.g., cement, gypsum, etc.]
• CPC Class Codes: Y10T 442/172 Coated or impregnated
• CPC Class Codes: Y10T 442/174 Including particulate material other than fiber in coating or impregnation
• CPC Class Codes: Y10T 442/176 Three or more layers
• CPC Class Codes: Y10T 442/2738 Coating or impregnation intended to function as an adhesive to solid surfaces subsequently associated therewith

Abstract

A waterproofing membrane including a layer of bentonite that has sufficient flexibility to be bent upon itself 360° around a 0.5 inch radius. The layer of bentonite is preferably made of bentonite particles compacted to at least 25 pounds per square inch and held together by an adhesive matrix. The waterproofing membrane is preferably four layers, including a scrim, a first compacted layer of bentonite particles secured to the scrim, and a water permeable layer disposed on the first layer of bentonite particles and second layer of bentonite particles compacted and disposed on the water permeable layer. The bentonite particles may be used on a surface of a thermal insulating board to form a composite waterproofing and insulating structure.

Claims

1. A waterproofing sheet comprising:

a layer of bentonite secured to a scrim and compacted utilizing a pressure of at least 25 pound per square inch.

2. The waterproofing sheet of claim 1 wherein the bentonite is compacted at a pressure of at least 75 pounds per square inch.

3. The waterproofing sheet of claim 1 wherein the bentonite includes bentonite particles and further including an adhesive interspersed within the bentonite particles in an amount to effectively retain the bentonite particles in an integral layer.

4. The waterproofing sheet of claim 3 wherein the adhesive is in an amount between 10 to 30% by weight.

5. The waterproofing sheet of claim 3 wherein the adhesive is in the form of a filament structure within the bentonite particles.

6. A waterproofing sheet comprising:

a scrim;

a first layer of bentonite particles disposed on the scrim;

a second layer of bentonite particles adjacent the first layer of bentonite particles; and

a water permeable or impermeable layer disposed between the first and second layers of bentonite particles.

7. The waterproofing sheet of claim 6 wherein the bentonite particles are compressed with a pressure of at least approximately 25 pound per square inch.

8. The waterproofing sheet of claim 7 wherein the bentonite particles are compressed with a pressure of at least approximately 75 pounds per square inch.

9. The waterproofing sheet of claim 6 wherein the bentonite particles are bound by an adhesive.

10. The waterproofing sheet of claim 9 wherein the adhesive is in the approximate range of approximately 10 to 30% by weight.

11. The waterproofing sheet of claim 9 wherein the adhesive is interspersed in the bentonite particles such that the sheet is sufficiently flexible to bend up to approximately 360°

around approximately 0.5 inch radius.

12. A waterproofing structure comprising:

a thermal insulating board;

an amalgamated layer of bentonite particles secured to the insulating board.

13. The waterproofing structure of claim 12 wherein the insulating board has a length and a width defining a major surface and a thickness that defines a side surface, and wherein the amalgamated layer of bentonite particles extends beyond the selected length and width of the major surface.

14. The waterproofing structure of claim 13 wherein the amalgamated layer of bentonite particles has sufficient malleability to be flexed for being positioned proximately adjacent the side surface.

15. A waterproofing structure comprising:

a thermal insulating board;

a waterproofing membrane including a layer of bentonite, the waterproofing membrane is attached to the insulating board.

16. The waterproofing structure of claim 15 wherein the waterproofing membrane comprises:

a scrim; and

a first layer of bentonite particles attached to the scrim.

17. The waterproofing structure of claim 16 wherein the membrane further includes:

a second layer of bentonite particles adjacent the first layer of bentonite particles; and

a water permeable or impermeable layer disposed between the first and second layers of bentonite particles.

18. The waterproofing structure of claim 15 wherein the bentonite particles are compressed with a pressure of at least approximately 25 pound per square inch.

19. The waterproofing structure of claim 18 wherein the bentonite particles are compressed with a pressure of at least approximately 75 pounds per square inch.

20. The waterproofing structure of claim 15 wherein the bentonite includes bentonite particles bound with an adhesive.

21. The waterproofing structure of claim 20 wherein the adhesive is in the range of approximately 10 to 30% by weight of the bentonite particles.

22. The waterproofing structure of claim 20 wherein the adhesive is interspersed in the bentonite particles providing the sheet with sufficient malleability to be bent up to approximately 360°

about an approximate 0.5 in radius.

23. The waterproofing structure of claim 15 wherein the membrane is bendable and extends sufficiently beyond the width and length of the major surface to cover at least a portion of the side surface.

24. A waterproofing arrangement comprising;

a plurality of waterproofing structures secured to a surface to be protected and to be insulated;

each structure comprising;

a thermal insulating board;

a waterproofing membrane including a layer of bentonite, the waterproofing membrane being attached to the insulating board.

25. The waterproofing arrangement of claim 24 wherein the waterproofing membrane comprises:

a scrim; and

a first layer of bentonite particles attached to the scrim.

26. The waterproofing arrangement of claim 25 wherein the membrane further includes:

a second layer of bentonite particles adjacent the first layer of bentonite particles; and

a water permeable layer disposed between the first and second layers of bentonite particles.

27. The waterproofing arrangement of claim 24 wherein each of the water proofing structures are in an adjoining relationship when secured to the surface to be protected and wherein a portion of the waterproofing membrane is disposed between each waterproofing structure.

28. The waterproofing arrangement of claim 27 wherein the waterproofing membrane of adjacent structures extends over the waterproofing membrane of another structure.

29. A method of forming a waterproofing membrane, the method comprising:

providing a scrim;

wetting the scrim with an aqueous solution;

depositing bentonite particles in a layer on the scrim; and

compacting the layer of bentonite particles with at least 25 pounds per square inch to form a layer of bentonite particles embedded within the scrim.

30. The method of claim 29 and further comprising spraying an adhesive onto the particles prior to compaction.

31. The method claim 29 and further comprising:

depositing a flexible permeable film onto the first layer of bentonite particles;

32. The method of claim 31 and further comprising:

depositing a second layer of bentonite particles onto the flexible film;

compacting the second layer of bentonite particles.

33. A method of constructing a waterproofing arrangement secured to a surface to be protected, the method comprising:

providing a plurality of waterproofing structures, each waterproofing structure have a thermal insulating board and a waterproofing membrane attached thereto; and

securing the waterproofing structures in a side by side relationship such that the waterproofing membranes of the waterproofing structures form a substantially contiguous water barrier.

34. The method of claim 33 wherein the membrane extends beyond a major surface of the insulating board and positioning portions of the membrane extending beyond the insulating board along the sides of the insulating board to provide waterproofing membrane between adjacent insulating boards.

35. The method of claim 33 and further comprising:

positioning the membranes of the waterproofing structures in an overlapping relationship.