Blood leak detector for extracorporeal treatment system

• US 20060012774A1
• Filed: 09/02/2005
• Published: 01/19/2006
• Est. Priority Date: 05/07/2002
• Status: Active Grant

• Current Assignee: Gambro Lundia AB (Baxter International Inc.)
• Original Assignee: CHF Solutions, Inc.
• Inventors: O'Mahony, John J., Merrick, Edwin B., Behan, Sonny
• Granted Patent: US 7,230,687 B2
• Time in Patent Office: Days
• US Class Current: 356/39
• CPC Class Codes: A61M 1/1692 Detection of blood traces in dialysate
• CPC Class Codes: A61M 2205/331 used as turbidity change detectors, e.g. for priming-blood or plasma-hemoglubine-interface detection

Abstract

A blood leak detector is disclosed having a light source projecting a beam along an optical path, wherein the beam has a wavelength in a range of about 800 to 930 nm; a light detector receiving the beam through an aperture having a diameter in a range of 30 to 60 thousands of an inch; and a housing to receive a tubular liquid passage between the light source and light detector, the housing having a slot transverse to the optical path to receive the tubular liquid passage and the slot has a width narrower than the tubular liquid passage when uncompressed.

Claims

1. A blood leak detector comprising:

a light source projecting a beam along an optical path, wherein the beam has a wavelength in a range of about 800 to 930 nm;

a light detector receiving the beam through an aperture having a diameter in a range of 30 to 60 thousands of an inch, and

a housing having a slot to receive a tubular liquid passage between the light source and light detector, said slot is transverse to the optical path has a width narrower than the tubular liquid passage when uncompressed.

2. The blood leak detector as in claim 1 wherein the light source projects through an aperture in a first sidewall in the leak detector and the light detector receives the beam through an aperture in a second sidewall, wherein the first and second sidewalls are on opposite sides of the slot.

3. The blood leak detector as in claim 2 wherein the apertures in the first and second sidewalls each have a diameter in a range of 30 to 60 thousands of an inch.

4. The blood leak detector as in claim 1 having wherein the slot has a width in a range of 50% to 90% of a width of the tubular liquid passage when uncompressed.

5. The blood leak detector as in claim 1 wherein the side walls each further comprise a recess aligned with the light source and light detector respectively, wherein said recess is not in contact with the tubular liquid passage.

6. The blood leak detector as in claim 5 wherein said recess in each of said side walls has a depth in a range of 0.010 to 0.060 inches.

7. The blood leak detector as in claim 1 wherein the light detector is responsive substantially only to the wavelength of the beam from the light source.

8. The blood leak detector as in claim 1 wherein the light source is cyclically turned on and off at a defined rate, and said light detector, during each cycle, senses a first light magnitude one when said source is on and a second light magnitude when said source is off.

9. A blood leak detector comprising:

a housing having an upper surface with a slot to receive a liquid transport tube and a bottom surface with a cavity;

a module, fitted into the cavity of the housing body, further comprising a light source mounted in a first block of the module and a light detector mounted in a second block of the module, wherein a slot in the module between the first block and the second block aligns with the slot of the housing, and an optical path extends from said light source through the slots and to the light detector;

said first block includes a first transparent window aligned with the optical path and between the light source and the slot, and

said second block includes a second transparent window aligned with the optical path and between the light detector and the slot.

10. The blood leak detector of claim 9 wherein said first block further comprises a first opaque casing for said light source, and said first opaque casing having a first transparent bore, and said second block further comprising a second opaque casing for said light detector and said second opaque casing having a second transparent bore.

11. The blood leak detector in claim 10 wherein the first and second opaque casings are each opaque cylinders having an end transparent plug forming the transparent bore.

12. The blood leak detector in claim 9 wherein the first block and second block each further comprise a side wall on opposite sides of the slot, and each of said side walls has a recess aligned with the optical path, wherein each recess is an open region in the corresponding side wall providing a gap between the liquid transport tube and the sidewall such that the liquid transport tube is not flush against a region of the side wall aligned with the optical path.

13. The blood leak detector in claim 12 wherein an inner surface of the recess is adjacent the window transparent to light emitted by said light source.

14. The blood lead detector in claim 13 wherein said windows are each in a respective one of the sidewalls is aligned with the optical path.

15. The blood leak detector in claim 9 wherein the housing body is substantially hemi-elliptical outer surface.

16. A method for detecting low blood concentrations in a liquid carrying tube using a blood leak detector having a light source, an optical path, a housing with a slot to receive the liquid carrying tube and a light sensor, said method comprising:

a. inserting the tube into the slot of the housing, wherein the slot is substantially narrower than the tube when uncompressed, such that the tube is pressed flat against side walls of the slot;

b. protecting optical surfaces of the light source and light sensor by recesses in the side walls separating said optical surfaces from the tube, wherein the optical surfaces are each a transparent aperture for each of the light source and light sensor;

c. projecting a light beam from the light source, through the aperture of the for the light source, the tube, the aperture for the light sensor and to the light sensor;

d. cyclically reading magnitudes of light received by the light sensor when the light source is projecting the beam and when the beam is not projected, and

e. determining an occurrence of a blood leak if a difference between the reading of the magnitude of light when the beam is projected and not projected falls below a threshold level.

17. A method to compensate for ambient light in an optical blood leak detector having a modulated light source, a light detector, a liquid path imposed between the light source and light detector, and a light detector circuit with a synchronous demodulator, said method comprising:

a. driving the light source to emit light at a certain modulation frequency along the liquid path and toward the light detector;

b. receiving the emitted light at the light detector and the light detector generating a signal indicative of the received light;

c. demodulating with the synchronous demodulator the signal generated by the light detector to isolate a portion of the signal corresponding to light detected at the certain modulation frequency; and

d. sensing blood in the light path based on the isolated portion of the signal.

18. The method in claim 17 further comprising calibrating the light detector by:

e. establishing as a first optical reference a signal value from the light detector while detecting the modulated light passing through the liquid carrying tube without blood, and

f. establishing as a second optical reference a signal value from the light detector while detecting the modulated light passing through a filter in the light path, wherein the filter has a transmittance value equal to a liquid carrying tube with a threshold blood level.

19. A blood leak detector comprising:

a light source projecting a beam along an optical path, wherein the beam has a wavelength in a range of about 800 to 930 nm;

a light detector receiving the beam;

a housing to receive a tubular liquid passage between the light source and light detector, said housing having a slot transverse to the optical path to receive the tubular liquid passage, wherein said slot has a width narrower than the tubular liquid passage when uncompressed, and

wherein the housing further comprises opposite side walls of the slot, and said side walls each having a recessed wall section comprising a window for the optical path, wherein a gap is between the window and the tubular liquid passage such that the window is not it contact with the tubular liquid passage when the passage.

20. A blood leak detector comprising:

a housing having an upper surface with a slot to receive a liquid transport tube;

a first opaque housing in the housing body and adjacent a side of the slot;

a light detector in a second opaque housing in the housing body and adjacent an opposite side of the slot, wherein an optical path extends from said light source through the slot and to the light detector;

said first opaque casing further comprises a first transparent bore aligned with the optical path and between the light source and the slot, and

said second opaque casing further comprises a second transparent bore aligned with the optical path and between the light detector and the slot.

21. The blood leak detector in claim 20 wherein the first and second opaque casings are each opaque cylinders having an end aperture with a transparent plug forming the transparent bore.

22. The blood leak detector in claim 20 wherein the first and transparent bores are covered by a transparent.

23. A blood leak detector comprising:

a housing body having an upper surface with a slot to receive a liquid transport tube and a bottom surface with a cavity;

a module fitted into the cavity of the housing body, and said module further comprising a light source mounted in a first block of the module and a light detector mounted in a second block of the module, wherein a slot between the first block and the second block aligns with the slot of the housing body, and an optical path extends from said light source through the slot and to the light detector;

said first block includes a first transparent bore aligned with the optical path and between the light source and the slot;

said second block includes a second transparent bore aligned with the optical path and between the light detector and the slot, and

wherein the first block and second block each further comprise a side wall of the slot, and each of said side walls has a recess for the first and second transparent bores respectively, wherein each recess is an open region in the corresponding side wall having a first end flush with the side wall and a second end aligned with an end of one of the transparent bores.

24. The blood leak detector in claim 23 wherein the second end of the recess is adjacent a window portion of the side wall transparent to light emitted by said light source.

25. The blood lead detector in claim 23 wherein said window portion of the side wall is aligned with the optical path.

26. A blood leak detector comprising:

a housing having a slot to receive a transparent tubing;

a light source projecting a beam along an optical path through an aperture, wherein the beam has a wavelength in a range of about 800 to 930 nm;

a light detector receiving the beam through an aperture, and

a retractable vane aligned with the slot and having an extended position extending into the slot to block the beam upstream of the light detector and a retracted position unblocking the beam, wherein said vane is biased to the extended position and is displaced to the retracted position by tubing inserted in the slot.

27. The blood leak detector in claim 26 wherein the light detector is responsive substantially only to the wavelength of the beam from the light source.

28. The blood leak detector in claim 26 wherein the light beam is cyclically turned on and off at a defined rate, and, during each cycle, said light detector generates a first signal when the light beam is on and a second signal when the light source is off.

29. The blood leak detector in claim 26 wherein the vane further comprises a spring biasing said vane in the extended position.

30. The blood leak detector in claim 26 wherein the vane is biased towards the extended position by gravity.

31. The blood leak detector in claim 26 wherein the vane is moved to a retracted position by a filtrate tube inserted in the detector.

32. The blood leak detector in claim 26 wherein the vane is opaque to the light beam.

33. A blood leak detector comprising:

a housing having a slot to receive a transparent tubing;

a light source projecting a beam along an optical path,

a light detector receiving the beam, and

a retractable vane aligned with the slot and having an extended position extending into the slot to block the beam upstream of the light detector and a retracted position unblocking the beam, wherein said vane is biased to the extended position and is displaced to the retracted position by tubing inserted in the slot.

34. The blood leak detector in claim 33 wherein the light detector is responsive substantially only to the wavelength of the beam from the light source.

35. The blood leak detector in claim 33 wherein the light beam is cyclically turned on and off at a defined rate, and, during each cycle, said light detector generates a first signal when the light beam is on and a second signal when the light source is off.

36. The blood leak detector in claim 33 wherein the vane further comprises a spring biasing said vane in the extended position.

37. The blood leak detector as in claim 33 wherein the vane is biased towards the extended position by gravity.

38. The blood leak detector in claim 33 wherein the vane is moved to a retracted position by a filtrate tube inserted in the detector.

39. The blood leak detector as in claim 33 wherein the vane is opaque to the light beam.