Forming device for forming optical glasses

• US 20060021386A1
• Filed: 04/19/2005
• Published: 02/02/2006
• Est. Priority Date: 07/30/2004
• Status: Abandoned Application

• Current Assignee: Asia Optical Company Incorporated
• Original Assignee: Asia Optical Company Incorporated
• Inventors: Wang, Meng-Kun
• Application Number:
  US11/109,140
• Publication Number:
  US 20060021386A1
• Time in Patent Office: Days
• US Class Current: 65/323
• CPC Class Codes: C03B 11/08 for making solid articles, e.g. lenses
• CPC Class Codes: C03B 2215/48 Convex-concave
• CPC Class Codes: C03B 2215/50 Structural details of the press-mould assembly
• CPC Class Codes: C03B 2215/60 Aligning press die axes
• CPC Class Codes: C03B 2215/61 Positioning the glass to be pressed with respect to the press dies or press axis
• CPC Class Codes: C03B 2215/80 Simultaneous pressing of multiple products; Multiple parallel moulds
• CPC Class Codes: Y02P 40/57 Improving the yield, e-g- reduction of reject rates

Abstract

A forming device for forming a glass blank into a lens, includes lower and upper mold units, and a sleeve member removably mountable between the lower and upper mold units to hold the glass blank. The sleeve member has a sleeve wall defining a slot which includes a first slot section smaller in diameter than the glass blank, and a second slot section substantially equal in diameter to the glass blank. The sleeve wall has a first shoulder face formed between the first and second slot sections to support the glass blank, and a second shoulder face formed around the second slot section to support the lens. The second slot section serves to align the glass blank with the lower and upper mold units.

Claims

1. A forming device for forming a glass blank into a lens, comprising:

at least one lower mold unit including a first forming face, and a first abutment face;

at least one upper mold unit including a second forming face to confront said first forming face, and a second abutment face;

a sleeve member mountable detachably between said lower and upper mold units, said sleeve member having at least one sleeve wall defining a slot, said slot including a first slot section with a diameter smaller than an outer diameter of the glass blank, and a second slot section connected to said first slot section and having a diameter substantially equal to the outer diameter of the glass blank, the sleeve wall including a third abutment face to abut against said first abutment face, a fourth abutment face to abut against said second abutment face, a first shoulder face formed between said first and second slot sections and adapted to support the glass blank, and a second shoulder face formed around said second slot section above said first shoulder face and adapted to support the lens,

wherein, when said sleeve member is assembled with said lower mold unit, said first abutment face abuts against said third abutment face, and said first forming face extends into said slot to a height higher than said second shoulder face.

2. The forming device as claimed in claim 1, wherein said slot further includes a third slot section having a diameter larger than an outer diameter of the lens, said second slot section interconnecting said first and third slot sections, said second shoulder face being formed between said second and third slot sections.

3. The forming device as claimed in claim 2, wherein said lower mold unit further includes a lower socket member and a lower molding core inserted into said lower socket member, said first forming face being formed on top of said lower molding core, said first abutment face being formed on top of said lower socket member.

4. The forming device as claimed in claim 3, wherein said upper mold unit further includes an upper socket member, and an upper molding core inserted into said upper socket member, said upper molding core being movable relative to said upper socket member to displace away from or toward said lower molding core.

5. The forming device as claimed in claim 4, wherein said second forming face is formed on a bottom end of said upper molding core, said second abutment face being formed on a bottom end of said upper socket member.

6. The forming device as claimed in claim 5, wherein said third and fourth abutment faces are formed respectively on bottom and top ends of said sleeve wall.

7. The forming device as claimed in claim 1, which comprises a plurality of said lower mold units and a plurality of said upper mold units and which further comprises a lower support plate and an upper support plate, wherein said lower mold units are spaced apart from each other and supported by said lower support plate to form a unitary body, said upper mold units being spaced apart from each other and supported by said upper support plate to form a unitary body.

8. The forming device as claimed in claim 7, wherein said lower support plate includes a plurality of spaced apart hollow parts to receive respectively said lower mold units, said upper support plate including a plurality of spaced apart hollow parts to receive respectively said upper mold units.

9. The forming device as claimed in claim 8, wherein said sleeve member includes a plurality of said sleeve walls which are spaced apart from each other, and a connecting web connected integrally with each of said sleeve walls, each of said sleeve walls being mountable between one of said lower mold units and one of said upper mold units.

10. A forming unit for forming a glass blank into a lens, each of the glass blank and the lens having a top face, and a bottom face which has a peripheral bottom end, the forming unit comprising:

a lower mold unit including a first forming face adapted to press the bottom face of the glass blank;

an upper mold unit including a second forming face adapted to press the top face of the glass blank; and

a sleeve member mountable between said lower and upper mold units and having a sleeve wall extending around said first and second forming faces,

wherein said sleeve wall has a support face provided around said first forming face and adapted to support solely the peripheral bottom end of the lens after the glass blank is formed into the lens.

11. The forming unit as claimed in claim 10, wherein said first forming face protrudes upward.

13. The forming unit as claimed in claim 11, wherein each of said first and second support faces is disposed around said first forming face.

12. A forming unit for forming a glass blank into a lens, comprising:

a lower mold unit including a first forming face;

an upper mold unit including a second forming face; and

a sleeve member mountable detachably between said lower and upper mold units and having-a sleeve wall extending around said first and second forming faces, said sleeve wall having a first support face adapted to support the glass blank, and a second support face adapted to support the lens.