Battery chargers

• US 20060022635A1
• Filed: 07/30/2004
• Published: 02/02/2006
• Est. Priority Date: 07/30/2004
• Status: Abandoned Application

• Current Assignee: GPE International Limited (Gold Peak Industries Limited)
• Original Assignee: GPE International Limited (Gold Peak Industries Limited)
• Inventors: Li, Yiu Cheung, Huang, Kai Ming
• Application Number:
  US10/902,375
• Publication Number:
  US 20060022635A1
• Time in Patent Office: Days
• US Class Current: 320/107
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters

Abstract

A battery charger comprising an AC power input, isolation switching means, isolation control means, battery charging circuitry and battery receptacle, said isolation switching means substantially isolates said battery charging circuitry from said AC power input unless and until actuated by said isolation control means, said isolation switching means connects said battery charging circuitry to said AC power input for battery charging when actuated, wherein the operation of said isolation switching means being linked to the state of electrical insulation of said battery charging circuitry, said isolation control means and said isolation switching means being cooperatively configured so that said isolation switching means is actuated when said battery charging circuitry is electrically insulated from a user and said isolation switching means is caused to isolate said battery charging circuitry and said AC power input when said battery charging circuitry is not electrically insulated from a user.

Claims

1. A battery charger comprising an AC power input, isolation switching means, isolation control means, battery charging circuitry and battery receptacle, said isolation switching means substantially isolates said battery charging circuitry from said AC power input unless and until actuated by said isolation control means, said isolation switching means connects said battery charging circuitry to said AC power input for battery charging when actuated, wherein the operation of said isolation switching means being linked to the state of electrical insulation of said battery charging circuitry, said isolation control means and said isolation switching means being cooperatively configured so that said isolation switching means is actuated when said battery charging circuitry is electrically insulated from a user and said isolation switching means is caused to isolate said battery charging circuitry and said AC power input when said battery charging circuitry is not electrically insulated from a user.

2. A battery charger according to claim 1, wherein said battery charging circuitry comprises electrical parts exposed to said battery receptacle, said isolation control means and said isolation switching means being configured so that said isolation switching means is actuated for battery charging when said exposed electrical parts are shielded for electrical insulation from access of a user.

3. A battery charger according to claim 2, wherein said isolation control means comprises an insulating cover, said insulating cover being convertible between first and second configurations respectively corresponding to the opening and closure of said battery receptacle, said isolation switching means being actuated by closure of said battery receptacle when said exposed parts of said battery charging circuitry are electrically insulated from a user.

4. A battery charger according to claim 1, further comprising power conversion means and a main housing, said isolation switching means being an isolation switch, wherein

said power conversion means comprises means for converting an alternate current power input into a rectified power output for supplying a charging current to a battery in said battery receptacle via said battery charging circuitry,

said battery charging circuitry comprises battery contact terminals which are adapted to provide connection between said charging circuitry and a battery received in said battery receptacle so that said charging current is supplied to said battery via said contact terminals,

said isolation switch is connected between said alternate current power input and said battery contact terminals, said battery contact terminals are substantially isolated electrically from said alternate current power input unless and until said isolation switch has been actuated whereby said battery contact terminals and said alternate current power input are electrically connected,

said main housing comprises an isolation cover which can be configured between first and second positions, wherein, at said first position, said battery contact terminals being substantially shielded by said isolation cover from external access with said isolation switch actuated and, at said second position, said battery receptacle being substantially opened with said battery contact terminals exposed to allow insertion and removal of a battery.

5. A battery charger according to claim 4, wherein said isolation cover comprises an insulating cover, said isolation cover and said battery receptacle together forms a substantially closed battery compartment when said isolation cover is at its first position, said isolation switch being actuated upon substantial closure of said battery compartment.

6. A battery charger according to claim 5, wherein said isolation switch being actuated and de-actuated respectively by the closing and opening motions of said battery compartment.

7. A battery charger according to claim 4, wherein said isolation switch comprises a multi-terminal switching device.

8. A battery charger according to claim 7, wherein said isolation switch comprises a four-terminal switching device with a pair of contact terminals connected to the side of said alternate current power supply and another pair of contact terminals connected to the side of said battery contact terminals.

9. A battery charger according to claim 4, wherein no isolation transformer being connected between said battery contact terminals and said alternate current power supply.

10. A battery charger according to claim 4, wherein said power conversion means comprises a switch-mode power converter and a step-down circuitry, said switch-mode power converter converts said alternate current power input into an output power by electronic switching, said stepping down circuitry converts the output power of said switch-mode power converter into an output power of a lower frequency content and with a lower power amplitude suitable for charging said battery.

11. A battery charger according to claim 10, wherein the frequency of said output power being substantially higher than that of the input power.

12. A battery charger according to claim 10, wherein said switch-mode power converter comprises a MOSFET with an optically coupled control gate terminal, said control gate of said MOSFET being connected to a micro-controller.

13. A battery charger according to claim 10, wherein said step-down circuitry comprises an integrating circuitry to convert a high frequency chopped power to a low frequency continuous power of a lower amplitude, the frequency of said electronic switching of said switch-mode power converter being controlled by a micro-controller, said chopping frequency of said switch-mode power converter being dependent on the output of said charging circuitry.

14. A battery charger according to claim 4, wherein said main housing provides an insulated housing to said electronic power conversion apparatus and said isolation switch, said battery contact terminals being exposed to said battery receptacle and said isolation switch being actuated and de-actuated respectively upon closure and opening of said isolation cover.

15. A battery charger according to claim 14, wherein said isolation cover being closed during normal battery charging.

16. A battery charger according to claim 14, wherein said isolation switch being mechanically actuated and deactivated respectively by closing and opening movements of said isolation cover.

17. A battery charger according to claim 14, wherein said battery contact terminals being relative movable so that a battery can be clamped or released by said contact terminals, said contact terminals being moved into and out of a battery clamping position respectively by closure and opening of said isolation cover.