Surface mount coil component

• US 20060022788A1
• Filed: 07/29/2005
• Published: 02/02/2006
• Est. Priority Date: 07/30/2004
• Status: Abandoned Application

• Current Assignee: Toko KK
• Original Assignee: Toko KK
• Inventors: Hyodo, Koichiro, Sasamori, Kunio G.
• Application Number:
  US11/193,596
• Publication Number:
  US 20060022788A1
• Time in Patent Office: Days
• US Class Current: 336/208
• CPC Class Codes: H01F 17/043 with two, usually identical or nearly identical parts enclosing completely the coil (pot cores)
• CPC Class Codes: H01F 2017/046 helical coil made of flat wire, e.g. with smaller extension of wire cross section in the direction of the longitudinal axis
• CPC Class Codes: H01F 27/2828 Construction of conductive connections, of leads
• CPC Class Codes: H01F 27/2871 Pancake coils
• CPC Class Codes: H01F 27/292 Surface mounted devices
• CPC Class Codes: H01F 41/10 Connecting leads to windings making electric connections in general H01R43/00

Abstract

An object is to provide a highly reliable surface mount coil component quickly and reliably forming thermo-compression bonding on an occasion of thermo-compression bonding by a heater chip, and reliably fixing the metal plate terminal, in a surface mount coil component having thermo-compression bonding of a winding wire and a metal plate terminal. In a surface mount coil component including a winding wire 2, a core 1 and a metal plate terminal 3, the metal plate terminal 3 integrally includes a fixing part 3b which is bonded and fixed to the core 1, a joint part 3a to which an end of the winding wire is bonded by thermo-compression bonding, and a mount part 3c which is connected to an external circuit, the fixing part 3c is integrally included between the joint part 3a and the mount part 3b, and a sectional reduced portion 5 is formed between the joint part 3a and the fixing part 3b.

Claims

1. A surface mount coil component comprising a winding wire, a core and a metal plate terminal,

wherein said metal plate terminal integrally includes a fixing part which is bonded and fixed to said core, a joint part to which an end of said winding wire is bonded by thermo-compression bonding, and a mount part which is connected to an external circuit, the fixing part is integrally included between the joint part and the mount part, and a sectional reduced portion is formed between the joint part and the fixing part.

2. The surface mount coil component according to claim 1, wherein said metal plate terminal is provided with a folded portion between the joint part and the fixing part, and the sectional reduced portion is formed in the folded part.

3. The surface mount coil component according to claim 1, wherein the sectional reduced portion is provided with at least one hole or more, or one notch or more.

4. The surface mount coil component according to claim 1, wherein the sectional reduced portion is provided with at least one hole or more and at least one notch or more.

5. The surface mount coil component according to claim 1, wherein as for said winding wire, an insulating coating conductive wire circular in section or an insulating coating conductive wire rectangular in section is used.

6. A surface mount coil component comprising a core including a winding core part around which a winding wire is wound, and flanges at both ends of the winding core part, and a metal plate terminals at the flanges, with ends of the winding wire connected to said metal plate terminals,

wherein said metal plate terminal integrally includes a fixing part which is bonded and fixed to said core, a joint part to which the end of the winding wire is bonded by thermo-compression bonding, a mount part which is connected to an external circuit, the fixed part is integrally included between the joint part and the mount part, a sectional reduced portion is formed between the joint part and the fixing part.

7. The surface mount coil component according to claim 6, wherein said metal plate terminal is provided with a folded portion between the joint part and the fixing part, and the sectional reduced portion is formed in the folded part.

8. The surface mount coil component according to claim 6, wherein the sectional reduced portion is provided with at least one hole or more, or one notch or more.

9. The surface mount coil component according to claim 6, wherein the sectional reduced portion is provided with at least one hole or more and at least one notch or more.

10. The surface mount coil component according to claim 6, wherein as for said winding wire, an insulating coating conductive wire circular in section or an insulating coating conductive wire rectangular in section is used.

11. A surface mount coil component comprising a core including a winding core part around which a winding wire is wound, and flanges at both ends of the winding core part, a ring core disposed in close vicinity of the flanges and metal plate terminals at said ring core, with ends of the winding wire connected to said metal plate terminals,

wherein said metal plate terminal integrally includes a fixing part which is bonded and fixed to said ring core, a joint part to which the end of the winding wire is bonded by thermo-compression bonding, a mount part which is connected to an external circuit, the fixed part is integrally included between the joint part and the mount part, a sectional reduced portion is formed between the joint part and the fixing part.

12. The surface mount coil component according to claim 11, wherein said metal plate terminal is provided with a folded portion between the joint part and the fixing part, and the sectional reduced portion is formed in the folded part.

13. The surface mount coil component according to claim 11, wherein the sectional reduced portion is provided with at least one hole or more, or one notch or more.

14. The surface mount coil component according to claim 11, wherein the sectional reduced portion is provided with at least one hole or more and at least one notch or more.

15. The surface mount coil component according to claim 11, wherein as for said winding wire, an insulating coating conductive wire circular in section or an insulating coating conductive wire rectangular in section is used.