ELECTROACTIVE POLYMER-BASED ARTICULATION MECHANISM FOR LINEAR STAPLER

• US 20060025817A1
• Filed: 09/30/2005
• Published: 02/02/2006
• Est. Priority Date: 07/28/2004
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Ortiz, Mark S., Shelton, Frederick E. IV, Swayze, Jeffrey S.
• Granted Patent: US 7,404,509 B2
• Time in Patent Office: Days
• US Class Current: 606/219
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00871 polymeric
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2946 Locking means

Abstract

Methods and devices are provided for actuating and/or articulating a surgical stapler. In one embodiment, a surgical stapler is provided having a stapling mechanism or end effector that is movably coupled to a distal end of an elongate shaft. An electrically expandable and contractible actuator, such as an electroactive polymer actuator, can be used to pivotally or angularly adjust a position of the stapling mechanism relative to the elongate shaft by delivering energy to the electroactive polymer actuator. In another embodiment, an electroactive polymer actuator can be used to actuate the staple applying assembly, thereby driving one or more staples, and preferably at least two linear rows of staples, into tissue. The actuator can alternatively or additionally drive a blade distally to cut tissue being stapled.

Claims

1. A surgical stapler, comprising:

an elongate shaft defining a longitudinal axis;

a linear staple applying assembly movably coupled to the elongate shaft and adapted to deliver a plurality of staples; and

an electroactive polymer actuator coupled between the elongate shaft and the linear staple applying assembly and adapted to selectively pivot the linear staple applying assembly relative to the elongate shaft when energy is delivered to the electroactive polymer actuator.

2. The surgical stapler of claim 1, wherein the linear staple applying assembly is movably coupled to the elongate shaft by a pivot joint.

3. The surgical stapler of claim 2, wherein the elongate shaft includes a slide bar extending therethrough and having a distal end coupled to the pivot joint, the electroactive polymer actuator being configured to move the slide bar laterally and thereby effect pivotal movement of the linear staple applying assembly.

4. The surgical stapler of claim 3, wherein the electroactive polymer actuator comprises a first electroactive polymer actuator disposed adjacent to a first side of the slide bar, and a second electroactive polymer actuator disposed adjacent to a second side of the slide bar, the first and second electroactive polymer actuators being configured to expand laterally when energy is delivered thereto to move the slide bar laterally.

5. The surgical stapler of claim 3, wherein the slide bar includes gears formed on a distal end thereof and adapted to engage corresponding gears formed in the pivot joint.

6. The surgical stapler of claim 1, wherein the electroactive polymer actuator comprises a first electroactive polymer actuator extending between a first side of the elongate shaft and a first side of the linear staple applying assembly, and a second electroactive polymer actuator extending between a second opposed side of the elongate shaft and a second opposed side of the linear staple applying assembly.

7. The surgical stapler of claim 6, wherein the first and second electroactive polymer actuators are adapted to axially contract to pivot the linear staple applying assembly relative to the elongate shaft.

8. The surgical stapler of claim 1, wherein the linear staple applying assembly is movably coupled to the elongate shaft by a flexible portion.

9. The surgical stapler of claim 8, wherein the electroactive polymer actuator comprises a plurality of electroactive polymer actuators coupled to the flexible portion at distinct locations, each of the plurality of electroactive polymer actuators being configured to change orientations when energy is selectively delivered thereto to flex the flexible portion.

10. The surgical stapler of claim 1, further comprising a handle formed on a proximal end of the elongate shaft and having a control mechanism formed thereon for delivering energy to the at least one electroactive polymer actuator.

11. A surgical stapler, comprising:

an elongate shaft having a linear staple applying assembly movably coupled to a distal end thereof, the staple applying assembly being in communication with an electroactive polymer actuator that is configured to angularly adjust a position of the staple applying assembly relative to the elongate shaft when energy is delivered to the electroactive polymer actuator.

12. The surgical stapler of claim 11, wherein the electroactive polymer actuator is adapted to axially expand and radially contract when energy is delivered thereto to angularly adjust a position of the staple applying assembly relative to the elongate shaft.

13. The surgical stapler of claim 12, wherein the elongate shaft includes a slide bar disposed therein and coupled to a pivot joint formed between the staple applying assembly and the elongate shaft, the electroactive polymer actuator being adapted to move the slide bar laterally to angularly adjust a position of the staple applying assembly relative to the elongate shaft when energy is delivered to the electroactive polymer actuator.

14. The surgical stapler of claim 11, wherein the electroactive polymer actuator is adapted to radially expand and axially contract when energy is delivered thereto to angularly adjust a position of the staple applying assembly relative to the elongate shaft.

15. The surgical stapler of claim 14, wherein the electroactive polymer actuator comprises a first electroactive polymer actuator coupled to a first side of the staple applying assembly and adapted to pivot the staple applying assembly in a first direction when energy is delivered to the first electroactive polymer actuator, and a second electroactive polymer actuator coupled to a second, opposed side of the staple applying assembly and adapted to pivot the staple applying assembly in a second, opposed direction when energy is delivered to the second electroactive polymer actuator.

16. A method for stapling tissue, comprising:

inserting an elongate shaft of a surgical stapler into a body lumen to position a staple applying assembly movably coupled to a distal end of the elongate shaft adjacent to a surgical site;

capturing tissue between opposed jaws of the staple applying assembly;

delivering energy to an electroactive polymer actuator to pivot the staple applying assembly relative to the elongate shaft; and

actuating the staple applying assembly to drive at least one linear row of staples from one of the jaws and into the tissue.

17. The method of claim 16, wherein the elongate shaft includes a slide bar extending therethrough and having a distal end coupled to a pivot joint formed between the elongate shaft and the staple applying assembly, and wherein delivering energy to the electroactive polymer actuator is effective to radially expand the electroactive polymer actuator to move the slide bar laterally and thereby effect pivotal movement of the staple applying assembly.

18. The method of claim 16, wherein the elongate shaft includes a slide bar extending therethrough and having a distal end coupled to a pivot joint formed between the elongate shaft and the staple applying assembly, and wherein delivering energy to the electroactive polymer actuator is effective to axially expand the electroactive polymer actuator to move the slide bar axially and thereby effect pivotal movement of the staple applying assembly.

19. The method of claim 16, wherein energy is delivered to a first electroactive polymer actuator to move the staple applying assembly in a first direction, and energy is delivered to a second electroactive polymer actuator to move the staple applying assembly in a second, opposed direction.

20. The method of claim 16, wherein an amount of energy delivered to the electroactive polymer actuator corresponds to a degree of movement of the staple applying assembly.

21. The method of claim 16, wherein the linear staple applying assembly is movably coupled to the elongate shaft by a flexible portion.

22. The method of claim 16, wherein the electroactive polymer actuator comprises a plurality of electroactive polymer actuators coupled to the flexible portion at distinct locations, and wherein energy is selectively delivered to the plurality of electroactive polymer actuators to flex the flexible portion in a desired direction.