Metal melting furnace

• US 20060027953A1
• Filed: 07/07/2005
• Published: 02/09/2006
• Est. Priority Date: 08/04/2004
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Meichu
• Original Assignee: Kabushiki Kaisha Meichu
• Inventors: Nakashima, Mitsukane
• Granted Patent: US 7,235,210 B2
• Time in Patent Office: Days
• US Class Current: 266/212
• CPC Class Codes: C22B 21/0084 melting and handling molten aluminium C22B21/02, C22B21/04 and C22B21/06 take precedence
• CPC Class Codes: F27B 3/045 Multiple chambers, e.g. one of which is used for charging
• CPC Class Codes: F27B 3/205 Burners
• CPC Class Codes: F27D 3/145 Runners therefor
• CPC Class Codes: Y10S 266/90 Metal melting furnaces, e.g. cupola type

Abstract

There is provided a novel construction of a metal melting furnace that can preheat and melt the entire material more efficiently and that can facilitate operations for removing oxides deposited on the surface around the melting burner and the inside thereof and thus reduce the time for cleaning the inside of the furnace. The metal melting furnace 10 includes a melting chamber 20 that has a material charging port 21 and a flue 22 at the top and a hearth section 25 along which melted material flows down to a molten material holding section 60 at the bottom, wherein a combustion chamber 30 equipped with a melting burner 35 is formed below the hearth section 25, a heating plate 40 comprised of a heat-resistant plate having high heat conductivity is disposed in the hearth section 25 above the combustion chamber 30, and an exhaust gas outflow passage 50 from the combustion chamber 30 is formed in a side wall of the melting chamber 20.

Claims

1. A metal melting furnace comprising a melting chamber that has a material charging port and a flue at the top and a hearth section along which melted material flows down to a molten material holding section at the bottom, wherein

a combustion chamber equipped with a melting burner is formed below said hearth section,

a heating plate comprised of a heat-resistant plate having high heat conductivity is disposed in said hearth section above the combustion chamber, and

an exhaust gas outflow passage from said combustion chamber is formed in a side wall of said melting chamber so that an outlet of the outflow passage is opened to the melting chamber.

2. A metal melting furnace as set forth in claim 1, wherein said exhaust gas outflow passage is formed by a groove section provided on the side of a furnace main body and a side wall member and the outlet is formed at the top of said side wall member.

3. A metal melting furnace as set forth in claim 2, wherein said side wall member and said heating plate are formed integrally as a heating member that has a U-shape when viewed from the side and the heating member is disposed in the furnace main body.

4. A metal melting furnace as set forth in claim 3, wherein a furnace upper part above the outlet at the top of said side wall member can be separated from said furnace main body and, when said furnace upper part is separated from the furnace main body, said heating member can be detached from the furnace main body.

5. A metal melting furnace as set forth in claim 1, wherein a melted material holding member, the bottom of which is opened from said flue to the melting chamber, is provided.

6. A metal melting furnace as set forth in claim 1, wherein a partition section is provided between said hearth section and the molten material holding section to store molten material temporarily so that impurities such as metal oxides are collected on the surface of the molten material, and a molten material processing section is provided for supplying clean molten material through a molten material communicating section at the bottom of the partition section.

7. A metal melting furnace as set forth in claim 6, wherein a bottom surface of said molten material processing section is formed at a level lower than a bottom surface of the molten material holding section and the bottom surface of said molten material holding section is formed at a level substantially flush with a bottom side of said molten material communicating section.

8. A metal melting furnace as set forth in claim 7, wherein an exhaust gas communicating section is formed at the upper part of said partition section to extend from said molten material holding section.