Method for forming radio frequency antenna
First Claim
1. An antenna web comprising:
- a substrate layer;
a seed layer on top of the substrate;
a conductive layer over portions of the seed layer, wherein the antenna web has multiple antennas including the seed layer and the conductive layer, the multiple antennas having a removed short region comprising a portion of the seed layer not covered by the conductive material or comprising a portion of the seed layer wherein the conductive layer is thinner than the remaining portions of the conductive layer.
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Accused Products
Abstract
A metalized circuit suitable for application as a radio frequency antenna is produced by forming an antenna coil pattern on a flexible substrate. The antenna coil pattern is formed using a conductive ink which is patterned on the substrate. The conductive ink is cured and an electrical-short layer is formed across the coils of the conductive ink pattern. An insulating layer is formed over top of the electrical-short layer, a metal layer electroplated on top of the conductive layer, and then the electrical-short layer is removed. The use of the electrical-short layer during the electroplating allows for the voltage at the different points on the conductive ink layer to be relatively similar, so that a uniform electroplate layer is formed on top of the conductive ink layer. This results in a better quality radio frequency antenna at a reduced cost.
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Citations
21 Claims
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1. An antenna web comprising:
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a substrate layer;
a seed layer on top of the substrate;
a conductive layer over portions of the seed layer, wherein the antenna web has multiple antennas including the seed layer and the conductive layer, the multiple antennas having a removed short region comprising a portion of the seed layer not covered by the conductive material or comprising a portion of the seed layer wherein the conductive layer is thinner than the remaining portions of the conductive layer. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A method of forming antenna web, comprising:
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providing a substrate layer;
forming a seed layer on top of the substrate, the seed layer including multiple antenna regions;
forming an electrical-short layer between antenna regions;
using the electrical-short layer to electroplate a conductive layer over multiple antenna regions;
removing the electrical-short layer. - View Dependent Claims (8, 9, 10, 11, 12, 13)
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14. A method of forming antenna web, comprising:
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providing a substrate layer;
forming a seed layer on top of the substrate, the seed layer including multiple antennae regions;
forming an electrical-short layer between antenna regions;
using the electrical-short layer to electroplate a conductive layer over multiple antenna regions;
removing the electrical-short layer so as to form multiple antennas that are electrically isolated; and
testing the multiple antennas while they are still on the antenna web. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21)
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Specification