Mixed tuned hybrid blade related method

• US 20060029501A1
• Filed: 08/09/2004
• Published: 02/09/2006
• Est. Priority Date: 08/09/2004
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Lin, Wendy W., Burdgick, Steven Sebastian, Barb, Kevin Joseph, DeLeonardo, Guy W.
• Granted Patent: US 7,147,437 B2
• Time in Patent Office: Days
• US Class Current: 416/224
• CPC Class Codes: F01D 5/147 Construction, i.e. structural features, e.g. of weight-saving hollow blades F01D5/148, F01D5/16 and F01D5/20 take precedence; blade shape F01D5/141; blades with cooling or heating channels or cavities F01D5/18; heating, heat-insulating or cooling means on blades F01D5/18
• CPC Class Codes: F01D 5/16 for counteracting blade vibration
• CPC Class Codes: F05D 2260/961 by mistuning rotor blades or stator vanes with irregular interblade spacing, airfoil shape
• CPC Class Codes: F05D 2300/43 Synthetic polymers, e.g. plastics; Rubber
• CPC Class Codes: Y02T 50/60 Efficient propulsion technologies, e.g. for aircraft
• CPC Class Codes: Y10S 416/50 Vibration damping features

Abstract

A steam turbine blade includes a shank portion and an airfoil portion. The airfoil portion is formed with at least one pocket filled with a polymer filler material chosen as a function of natural frequency impact on the turbine blade or as a function of the damping characteristics of the filler materials. A steam turbine rotor wheel includes a plurality of blades secured about a circumferential periphery of the wheel, each blade having one or more pockets in the airfoil portion, the plurality of blades divided into two groups of blades. The pockets of one group of blades are filled with one or more polymer filler materials, and the pockets of the other group of blades filled with one or more polymer filler materials, wherein the polymer filler materials in the one group of blades creates different natural frequencies or damping characteristics in the blades of the one group than the polymer filler materials in the blades of the other group. The two groups of blades are assembled on the rotor wheel in accordance with a predetermined pattern.

Claims

1. A steam turbine blade comprising a shank portion and an airfoil portion, the airfoil portion formed with at least one pocket, the pocket filled with a polymer filler material chosen as a function of natural frequency impact on the turbine blade.

2. The steam turbine blade of claim 1 wherein two pockets are formed in each blade, each pocket filled with a substantially identical filler material.

3. The steam turbine blade of claim 1 wherein two pockets are formed in each blade, each pocket filled with a different filler material.

4. The steam turbine blade of claim 1 wherein said polymer filler material comprises a urethane-based polymer.

5. The steam blade of claim 1 wherein said first and second polymer filler materials comprise urethane-based polymers of different durometer.

6. The steam blade of claim 1 wherein said polymer filler material contains one or more stiffeners.

7. A steam turbine rotor wheel comprising a plurality of blades secured about a circumferential periphery of the wheel, each blade comprising a shank portion, an airfoil portion and one or more recessed pockets in the airfoil portion, said plurality of blades divided into two groups of blades, the pockets of one group of blades filled with one or more polymer filler materials, and the pockets of the other group of blades filled with one or more polymer filler materials, wherein the polymer filler materials in the one group of blades creates different natural frequencies in the blades of the one group than the polymer filler materials in the blades of the other group, and wherein the two groups of blades are assembled on the rotor wheel in accordance with a predetermined pattern.

8. The steam turbine rotor wheel of claim 7 wherein the blades of one group alternate about the periphery of the wheel with blades of the other group, such that any blade of one group is always adjacent a blade of the other group.

9. The steam turbine rotor wheel of claim 7 wherein said first and second polymer filler materials comprise urethane-based polymers of different durometer.

10. The steam turbine rotor wheel of claim 7 wherein all of the pockets of the blades in said one group are filled with a first polymer filler and all of the pockets of the blades in a second group are filled with a second polymer filler material.

11. The steam turbine rotor wheel of claim 7 wherein at least two pockets are formed in each blade of said one and said other groups of blades and wherein different filler materials are used in said at least two pockets, respectively, of said one an said other groups of blades.

12. The steam turbine rotor wheel of claim 7 wherein said different polymer filler materials contain one or more stiffeners.

13. A steam turbine blade comprising a shank portion and an airfoil portion, the airfoil portion formed with plural pockets filled with polymer filler materials chosen as a function of damping characteristics of said polymer filler materials.

14. The steam turbine blade of claim 13 wherein different filler materials are used in said plural pockets of each blade.

15. The steam turbine blade of claim 13 wherein said filler materials comprise urethane-based polymers.

16. The steam turbine blade of claim 13 wherein said filler materials comprise silicone-based polymers.

17. The steam turbine blade of claim 13 wherein said polymer filler materials include one or more stiffeners.

18. A steam turbine rotor wheel comprising a plurality of blades secured about a circumferential periphery of the wheel, each blade comprising a shank portion, an airfoil portion and one or more pockets in the airfoil portion, said plurality of blades divided into two groups of blades, the one or more pockets of one group of blades filled with first polymer filler materials, and the pockets of the other group of blades filled with second polymer filler materials, wherein the first and second polymer fillers create different damping characteristics in the blades of the one group than the polymer filler materials in the other group, and wherein the two groups of blades are assembled on the rotor wheel in accordance with a predetermined pattern.

19. The steam turbine rotor wheel of claim 18 wherein the blades of one group alternate about the periphery of the wheel with blades of the other group, such that any blade of one group is always adjacent a blade of the other group.

20. The steam turbine rotor wheel of claim 18 wherein said filler materials comprise urethane-based polymers.

21. The steam turbine rotor wheel of claim 18 wherein said filler materials comprise silicone-based polymers.

22. The steam turbine rotor wheel of claim 18 wherein all of the pockets of the blades in said one group are filled with a first polymer filler and all of the pockets of the blades in a second group are filled with a second polymer filler material.

23. The steam turbine rotor wheel of claim 18 wherein at least two pockets are formed in each blade of said one and said other groups of blades and wherein different filler materials are used in said at least two pockets, respectively, of said one an said other groups of blades.

24. The steam turbine rotor wheel of claim 18 wherein said first and second polymer filler materials contain one or more stiffeners.

25. A method of suppressing the aero-elastic response of a row of blades on a steam turbine wheel comprising:

(a) providing a plurality of blades, each having one or more pockets formed therein; and

(b) filling said one or more pockets with one or more filler materials chosen as a function of natural frequency impact on the row of blades.

26. A method of suppressing the aero-elastic response of a row of blades on a steam turbine wheel comprising:

(a) providing a plurality of blades, each having one or more pockets formed therein; and

(b) filling said one or more pockets with one or more filler materials chosen as a function of damping characteristics of the one or more filler materials.