Slip-rib filter gasketing

• US 20060037296A1
• Filed: 08/18/2004
• Published: 02/23/2006
• Est. Priority Date: 08/18/2004
• Status: Active Grant

• Current Assignee: Columbus Industries Incorporated
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Duffy, Dean R.
• Granted Patent: US 7,261,757 B2
• Time in Patent Office: Days
• US Class Current: 55/495
• CPC Class Codes: B01D 2271/02 Gaskets, sealings
• CPC Class Codes: B01D 46/0001 Making filtering elements
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/521 using folded, pleated material
• CPC Class Codes: Y10S 55/05 Methods of making filter
• CPC Class Codes: Y10S 55/31 Filter frame

Abstract

There is provided a framed filter for insertion into a filter housing having a frame surrounding at least part of a filtration media with a fluid inlet face and a fluid outlet face, the frame comprising at least one longitudinally extending sidewall portion provided with one or more flexible side seals which side seal is provided with at least one longitudinally extending rib extending in the lengthwise direction of the seal on an outwardly facing surface of the seal.

Claims

1. A method of making filtration product comprising the steps of:

providing a filtration media having a first face, a second face and at least one side edge surface;

providing a supply of framing material, said framing material including at least a longitudinally extending sidewall portion the sidewall portion provided with at least one side seal which side seal has an outwardly facing first face for sealing engagement said side seal first face having at least one longitudinally extending rib; and

combining a length of the framing material along at least a portion of a side edge surface of the filtration media.

2. The method of claim 1 wherein the framing material further comprises an edge portion.

3. The method of claim 2 wherein the edge portion is oriented at an angle to the sidewall portion.

4. The method of claim 2 wherein the edge portion is substantially coplanar with the sidewall portion and the method of further comprises the step of bending the edge portion inward so that it extends in a direction transverse to the sidewall portion and toward the filtration media.

5. The method of claim 1 wherein the framing material is an extruded thermoplastic material.

6. The method of claim 5 wherein the framing material is supplied in a substantially indefinite length relative to the filter side edge.

7. The method of claim 3 wherein two edge portions with the sidewall forms a C-shape.

8. The method of claim 1 wherein the framing material is supplied as an indefinite length with the longitudinally extending sidewall portion and two reorientable edge portions, and a bending step includes bending both edge portions relative to the sidewall portion from first orientations, wherein the edge portions extend generally in a transverse direction of the sidewall portion of the strip framing material, to second orientations, wherein the edge portions extend substantially perpendicular from the sidewall portion and toward the filtration media.

9. The method of claim 1 wherein the filtration media is attached to the framing material by adhesive.

10. The method of claim 8 wherein the step of providing a framing material comprises supplying the framing material having a layer of adhesive on at least a portion of a surface of the sidewall portion thereof, and the combining step further includes adhering the adhesive on the sidewall portion of the framing material along an edge of the filtration media.

11. The method of claim 9 further including the step of activating the adhesive on the framing material prior to combining the framing material along an edge of the filtration media.

12. A framed filter for insertion into a filter housing having a frame surrounding at least part of a filtration media with a fluid inlet face and a fluid outlet face, the frame comprising at least one longitudinally extending sidewall portion provided with one or more flexible side seals which side seal is provided with at least one longitudinally extending rib extending in the lengthwise direction of the seal on an outwardly facing surface of the seal.

13. The framed filter of claim 12 wherein the all side seals are provided with one or more longitudinally extending ribs

14. The framed filter of claim 12 wherein each side seal is provided with two or more longitudinally extending ribs.

15. The framed filter of claim 12 wherein each at least one rib is substantially continuous with the side seal.

16. The framed filter of claim 12 wherein all ribs are substantially continuous with the side seal on which they are provided.

17. The framed filter of claim 12 wherein the ribs are formed of a different material than the side seal on which they are provided.

18. The framed filter of claim 12 wherein the ribs are formed of the same material as the side seal on which they are provided.

19. The framed filter of claim 12 wherein the ribs are discrete and discontinuous.

20. The framed filter of claim 12 wherein the ribs are provided on a substantially filmlike material.

21. The framed filter of claim 12 wherein the ribs are formed of a low friction material.

22. The framed filter of claim 12 wherein the ribs are formed of a thermoplastic polymer.

23. The framed filter of claim 12 wherein the side seals are formed of a thermoplastic elastomer.

24. The framed filter of claim 12 wherein the ribs have a height relative to the side seal on which they are provided of from 0.1 to 1.0 mm.

25. The framed filter of claim 12 wherein the ribs have a height relative to the side seal on which they are provided of from 0.2 to 0.5.

26. The framed filter of claim 24 wherein the ribs have a width relative to the side seal on which they are provided of from 0.5 to 2 mm.

27. The framed filter of claim 25 wherein the ribs have a width relative to the side seal on which they are provided of from 0.7 to 1.5 mm.

28. The framed filter of claim 12 wherein the filter has side seals provided with ribs on at least two opposing side edges of the framed filter.

29. The framed filter of claim 12 wherein the filter has side seals provided with ribs on at least all opposing side edges of the framed filter.

30. The framed filter of claim 12 wherein the filter frame further comprises an edge portion.

31. The framed filter of claim 30 wherein the edge portion extends in a direction perpendicular to the sidewall portion toward the filtration media.

32. The framed filter of claim 31 wherein two edge portions and a sidewall portion form a C-shape.

33. The framed filter of claim 30 wherein the edge portion is provided with a seal having a longitudinally extending rib.

34. The framed filter of claim 12 wherein the filter frame is formed of discrete frame pieces.

35. The framed filter of claim 12 wherein the filter frame is formed of a substantially continuous frame extending around the entire filtration media.

36. The framed filter of claim 12 wherein the edge portion is divided from the sidewall portion by a longitudinally extending second living hinge, the living hinge permitting the edge portion to be folded from a first orientation, wherein the second edge portion extends generally in a transverse direction of the sidewall portion of the strip framing material, to a second orientation, wherein the second edge portion extends substantially perpendicular from the sidewall portion.

37. The framed filter of claim 36 wherein the first and second living hinges each comprise a longitudinal groove extending along one surface of the strip framing material, which grooves become closed as the first and second edge portions are moved to their respective second orientations.

38. The framed filter of claim 12 further in combination with filtration media having a fluid inlet face and a fluid outlet face, the sidewall portion of the framing material being attached along an edge surface of the filtration media with the edge portions configured to cover an edge portion of the filtration media.

39. The framed filter of claim 12 further including a layer of adhesive provided between the sidewall portion of the frame and the filtration media.