ELECTROACTIVE POLYMER-BASED ACTUATION MECHANISM FOR LINEAR SURGICAL STAPLER

• US 20060041273A1
• Filed: 09/30/2005
• Published: 02/23/2006
• Est. Priority Date: 07/28/2004
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Ortiz, Mark S., Shelton, Frederick E. IV, Swayze, Jeffrey S., Hueil, Joseph Charles
• Granted Patent: US 7,407,077 B2
• Time in Patent Office: Days
• US Class Current: 606/205
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00871 polymeric
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2946 Locking means

Abstract

Methods and devices are provided for actuating and/or articulating a surgical stapler. In one embodiment, a surgical stapler is provided having a stapling mechanism or end effector that is movably coupled to a distal end of an elongate shaft. An electrically expandable and contractible actuator, such as an electroactive polymer actuator, can be used to pivotally or angularly adjust a position of the stapling mechanism relative to the elongate shaft by delivering energy to the electroactive polymer actuator. In another embodiment, an electroactive polymer actuator can be used to actuate the staple applying assembly, thereby driving one or more staples, and preferably at least two linear rows of staples, into tissue. The actuator can alternatively or additionally drive a blade distally to cut tissue being stapled.

Claims

1. A surgical stapler, comprising:

an elongate shaft having a linear staple applying assembly formed on a distal end thereof and adapted to receive tissue, the staple applying assembly being coupled to at least one electroactive polymer actuator that is configured to drive at least one linear row of staples into tissue when energy is delivered to the electroactive polymer actuator.

2. The device of claim 1, wherein the staple applying assembly includes a stapling mechanism and an anvil opposed to the stapling mechanism.

3. The device of claim 2, wherein the stapling mechanism includes a plurality of drivers disposed therein and adapted to drive a plurality of staples from the stapling mechanism toward the anvil.

4. The device of claim 3, wherein an electroactive polymer actuator is coupled to each of the plurality of drivers such that energy can be selectively delivered to at least one of the electroactive polymer actuators to move at least one of the drivers and thereby drive at least one staple into tissue.

5. The device of claim 1, wherein a plurality of electroactive polymer strips are disposed within the staple applying assembly, each electroactive polymer strip being effective to drive a linear row of staples into tissue when energy is delivered thereto.

6. The device of claim 1, wherein the at least one electroactive polymer actuator comprises a plurality of electroactive polymer drivers disposed within the stapling mechanism and adapted to expand when energy is delivered thereto to drive a plurality of staples from the stapling mechanism toward the anvil.

7. The device of claim 6, wherein each electroactive polymer driver is adapted to be individually actuated to drive a staple from the stapling mechanism toward the anvil.

8. The device of claim 1, further comprising a push rod slidably disposed within the elongate shaft and adapted to drive a plurality of staples from the stapling mechanism toward the anvil when the push rod is moved distally, the push rod being coupled to an electroactive polymer actuator that is adapted to move the push rod distally when energy is delivered to the electroactive polymer actuator.

9. The device of claim 8, wherein the electroactive polymer actuator coupled to the push rod is adapted to axially expand and radially contract when energy is delivered thereto to move the push rod distally.

10. The device of claim 1, further comprising a handle formed on a proximal end of the elongate shaft and including a control mechanism adapted to selectively deliver energy to the at least one electroactive polymer actuator.

11. The device of claim 1, wherein the stapling mechanism includes a blade that is adapted to cut tissue being stapled.

12. A surgical stapler, comprising:

an elongate shaft having a handle formed on a proximal end thereof and a stapling assembly formed on a distal end thereof, the stapling assembly including opposed first and second jaws adapted to receive tissue therebetween, the first jaw including a staple applying mechanism disposed therein and at least one electroactive polymer actuator that is adapted to actuate the staple applying mechanism to drive at least one linear row of staples into tissue when energy is delivered to the at least one electroactive polymer actuator, and the second jaw including an anvil adapted to deform the at least one linear row of staples.

13. The surgical stapler of claim 12, wherein the staple applying mechanism includes a plurality of drivers disposed therein for driving at least one row of staples into tissue.

14. The surgical stapler of claim 13, wherein an electroactive polymer actuator is positioned adjacent to each of the plurality of drivers and is effective to move the driver when energy is delivered to the electroactive polymer actuator.

15. The surgical stapler of claim 13, wherein a push rod is movably disposed within the elongate shaft and is adapted to move distally to move the plurality of drivers to drive at least one row of staples into tissue, and an electroactive polymer actuator is coupled to the push rod and is adapted to move the push rod distally when energy is delivered to the electroactive polymer actuator.

16. A method for applying one or more surgical staples to tissue, comprising:

capturing tissue between opposed first and second jaws; and

delivering energy to an electroactive polymer actuator to drive at least one linear row of staples from the first jaw through the tissue and against an anvil formed on the second jaw.

17. The method of claim 16, wherein at least one driver is movably disposed within the first jaw, and wherein delivering energy to the electroactive polymer actuator is effective to move the driver within the first jaw to drive staples therethrough and against the anvil.

18. The method of claim 16, wherein delivering energy to the electroactive polymer actuator moves a push rod distally to advance a plurality of staple drivers that drive at least one linear row of staples from the first jaw through the tissue and against an anvil formed on the second jaw.

19. The method of claim 16, wherein energy is selectively delivered to a plurality of electroactive polymer actuators disposed within the first jaw to drive at least one linear row of staples from the first jaw through the tissue and against an anvil formed on the second jaw.

20. The method of claim 16, wherein delivering energy to an electroactive polymer actuator is further effective to advance a blade distally to cut tissue being stapled.