Control apparatus and method for linear synchronous motor

• US 20060043921A1
• Filed: 08/29/2005
• Published: 03/02/2006
• Est. Priority Date: 08/30/2004
• Status: Abandoned Application

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Takano, Yuri, Ohashi, Hironori, Yoshikawa, Toshifumi, Sugiura, Masaki, Nagura, Hirokazu, Inaba, Hiromi
• Application Number:
  US11/215,553
• Publication Number:
  US 20060043921A1
• Time in Patent Office: Days
• US Class Current: 318/700
• CPC Class Codes: H02P 3/26 by combined electrical and mechanical braking

Abstract

The start timing of the pole position inference process of the linear motor installed vertically is delayed by a predetermined time after instruction of brake release. For example, from (1) increasing of the thrust instruction value of an ASR control system up to a predetermined value, (2) the movement (falling) distance of the moving part, or (3) the moving (falling) speed of the moving part, the release condition of the brake is detected and moreover after a predetermined time, the inference process of the pole position is started. The inference process of the pole position of a synchronous motor is fit to the release timing of a brake and a malfunction of the inference process and a runaway (falling in the vertical drive) of a moving part are prevented.

Claims

1. A control apparatus for a synchronous motor comprising a PWM power converter for driving said synchronous motor, a brake for stopping and retaining a moving part of said synchronous motor, a brake drive unit for generating a drive signal for instructing said brake to apply or release, and pole position inference means for inferring a pole position of said synchronous motor, wherein said pole position inference means has timing control means for starting said inference process after instruction of brake release to said brake by said drive signal.

2. A control apparatus for a synchronous motor according to claim 1, wherein said timing control means has means for starting said inference process by said pole position inference means after a predetermined time from generation of said drive signal for instructing said brake release.

3. A control apparatus for a synchronous motor according to claim 1, wherein said pole position inference means has speed instruction means for generating a speed instruction of said moving part which is practically zero before starting said inference process and a speed controller for calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of said thrust instruction value over a predetermined value.

4. A control apparatus for a synchronous motor according to claim 3, wherein after said thrust instruction value exceeds said predetermined value, furthermore after a lapse of a predetermined time, said pole position inference means has means for starting said inference process.

5. A control apparatus for a synchronous motor according to claim 1, wherein said pole position inference means has speed instruction means for generating a speed instruction of said moving part which is practically zero before starting said inference process and a speed controller for calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of a movement distance of said moving part over a predetermined value.

6. A control apparatus for a synchronous motor according to claim 5, wherein after said movement distance exceeds said predetermined value, furthermore after a lapse of a predetermined time, said pole position inference means has means for starting said inference process.

7. A control apparatus for a synchronous motor according to claim 1, wherein said pole position inference means has speed instruction means for generating a speed instruction of said moving part which is practically zero before starting said inference process and a speed controller for calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release when said thrust instruction value exceeds a predetermined value or a movement distance of said moving part exceeds a predetermined value, in accordance with excess of either of said values over said predetermined value.

8. A control apparatus for a synchronous motor according to claim 7, wherein after said either exceeds said predetermined value, furthermore after a lapse of a predetermined time, said pole position inference means has means for starting said inference process.

9. A control apparatus for a synchronous motor according to claim 1, wherein said pole position inference means has speed instruction means for generating a speed instruction of said moving part which is practically zero before starting said inference process and a speed controller for calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of a movement distance of said moving part over a predetermined value when said speed controller is not functioned.

10. A control apparatus for a synchronous motor according to claim 1, wherein said pole position inference means has speed instruction means for generating a speed instruction of said moving part which is practically zero before starting said inference process and a speed controller for calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of a movement distance and/or a speed of said moving part over a predetermined value.

11. A control method for a synchronous motor including a PWM power converter for driving said synchronous motor, a brake for stopping and retaining a moving part of said synchronous motor, a brake drive unit for generating a drive signal of said brake, and pole position inference means for inferring and calculating a pole position of said synchronous motor, comprising a step of instructing brake release to said brake and a step of starting a pole position inference process by said pole position inference means after instruction of said brake release.

12. A control method for a synchronous motor according to claim 11, further comprising a step of starting said inference process by said pole position inference means after a predetermined time from generation of said drive signal for instructing said brake release.

13. A control method for a synchronous motor according to claim 11, further comprising a step of generating a speed instruction of said moving part which is practically zero before starting said inference process by said pole position inference means, a step of calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter, and a step of starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of said thrust instruction value over a predetermined value.

14. A control method for a synchronous motor according to claim 11, further comprising a step of generating a speed instruction of said moving part which is practically zero before starting said inference process by said pole position inference means, a step of calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter, and a step of starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of a movement distance of said moving part over a predetermined value.

15. A control method for a synchronous motor according to claim 11, further comprising a step of generating a speed instruction of said moving part which is practically zero before starting said inference process by said pole position inference means, a step of calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter, and a step of starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release when said thrust instruction value exceeds a predetermined value or a movement distance of said moving part exceeds a predetermined value, in accordance with excess of either of said values over said predetermined value.

16. A control method for a synchronous motor according to claim 15, further comprising a step of, after said either exceeds said predetermined value, furthermore after a lapse of a predetermined time, starting said inference process by said pole position inference means.

17. A control apparatus for a linear synchronous motor comprising a PWM power converter for driving said linear synchronous motor, a brake for stopping and retaining a moving part of said linear synchronous motor, a brake drive unit for generating a drive signal for instructing said brake to apply or release, and pole position inference means for inferring and calculating a pole position of said synchronous motor, wherein said pole position inference means has timing control means for starting said inference process after instruction of brake release to said brake by said drive signal.

18. A control apparatus for a linear synchronous motor according to claim 17, wherein said timing control means has means for starting said inference process by said pole position inference means after a predetermined time from generation of said drive signal for instructing said brake release.

19. A control apparatus for a linear synchronous motor according to claim 17, wherein said pole position inference means has speed instruction means for generating a speed instruction of said moving part which is practically zero before starting said inference process and a speed controller for calculating a thrust instruction value from a relationship between said speed instruction and a speed detection value obtained from a movement distance signal of said moving part and controlling said power converter and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of said thrust instruction value over a predetermined value.

20. A control apparatus for a linear synchronous motor according to claim 17, wherein said linear synchronous motor is arranged so that said moving part vertically moves up and down and said timing control means has means for starting said inference process by said pole position inference means after generation of said drive signal for instructing said brake release in accordance with excess of a movement distance and/or a speed of said moving part over a predetermined value.