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Method of microencapsulation

  • US 20060051425A1
  • Filed: 08/22/2005
  • Published: 03/09/2006
  • Est. Priority Date: 11/17/1999
  • Status: Active Grant
First Claim
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1. A method for the production of microcapsules for topical application, wherein the microcapsules consist of a core made of an encapsulated active ingredient and one or more shells of the same or different wall-forming polymer, said method comprising the steps of:

  • (a) dissolving or dispersing the active ingredient, optionally together with an antioxidant, a plasticizer or both, in an organic solvent of a kind that is partially miscible with water and is capable of dissolving or dispersing said substance, together with a wall-forming polymer selected from the group consisting of a polyacrylate, a polymethacrylate, low molecular weight poly(methyl methacrylate)-co-(methacrylic acid) (1;

    0.16), poly(ethyl acrylate)-co-(methyl methacrylate)-co-(trimethylammmonium-ethyl methacrylate chloride) (1;

    2;

    0.1), poly(butyl methacrylate)-co-(2-dimethylaminoethyl methacrylate)-co-(methyl methacrylate) (1;

    2;

    1), poly(styrene)-co-(maleic anhydride), copolymer of octylacrylamide, cellulose ethers, cellulose esters and poly(ethylene glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol), to form an organic solution or dispersion;

    (b) preparing an aqueous continuous phase saturated with said organic solvent and comprising an emulsifier;

    (c) while agitating, pouring the organic solution or dispersion obtained in (a) into the aqueous continuous phase obtained in (b), to form an emulsion;

    (d) adding an excess amount of water to the emulsion obtained in (c) to initiate extraction of the organic solvent from the emulsion, and optionally incubating for further extraction of the solvent and formation of solid microcapsules(hereinafter “

    the core microcapsules”

    );

    (e) either (i) isolating the core microcapsules, washing with water and drying, or (ii) immersing the core microcapsules into an aqueous solution of alcohol, separating the core microcapsules and drying, thus obtaining single-layer microcapsules; and

    (f) if desired, treating the surface of the core single-layer microcapsules obtained in (e) with a material that modifies the morphology of the core surface, increases the specific surface area and facilitates the adhesion of an additional polymeric shell, and repeating steps (a) to (e) to form double-layer microcapsules, or repeating steps (a) to (f) to add two or more additional layers around the core microcapsule, thereby obtaining multi-layer microcapsules.

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