Deployment system for an expandable device

• US 20060058866A1
• Filed: 08/30/2005
• Published: 03/16/2006
• Est. Priority Date: 01/17/2003
• Status: Abandoned Application

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Inventors: Cully, Edward H., Armstrong, Joseph R., Flury, Keith M., Vonesh, Michael J.
• Application Number:
  US11/216,612
• Publication Number:
  US 20060058866A1
• Time in Patent Office: Days
• US Class Current: 623/1.110
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve
• CPC Class Codes: A61M 25/10182 Injector syringes

Abstract

The present invention is directed to a deployment system for a self-expanding endoluminal device. The deployment system includes a confining sheath placed around a compacted endoluminal device so that upon deployment the sheath is transitioned into an internal deployment line housed within the catheter. The deployment system is configured to prevent rotation of the catheter relative to the deployment line during deployment line actuation.

Claims

1. A deployment system for a self-expanding endoluminal device comprising:

a catheter with at least one lumen;

a retractable sheath adapted to surround at least a portion of the endoluminal device which constrains the device in an introductory profile;

a deployment line configured to pull with the sheath to effectuate device deployment so that the sheath retracts from the device along with the deployment line retraction upon actuation;

a deployment line lumen which encases the majority of the length of the deployment line and allows deployment line movement; and

wherein said deployment line lumen is configured to prevent rotation of the catheter relative to the deployment line during deployment line actuation.

2. The catheter of claim 1 wherein the deployment line is configured to pull another individual component.

3. The catheter of claim 1 wherein the deployment line is configured to pull with the sheath as one single piece.

4. The catheter of claim 3 wherein the one single piece has at least two discrete sections.

5. The catheter of claim 1 wherein majority of length is 90% of length of the deployment line.

6. The catheter of claim 1 wherein majority of length is 95% of length of the deployment line.

7. The catheter of claim 1 wherein majority of length is 99% of length of the deployment line.

8. The catheter of claim 1 wherein said rotation is movement less than 360 degrees.

9. The catheter of claim 1 wherein said rotation is movement less than 180 degrees.

10. The catheter of claim 1 wherein said rotation is movement less than 90 degrees.

11. The catheter of claim 1 wherein said sheath is a continuous film.

12. The deployment device of claim 1 wherein the deployment line lumen is inserted into a longitudinal opening in the catheter.

13. The deployment device of claim 12 wherein the longitudinal opening allows the junction of the deployment line and the sheath to travel along a length of the catheter when the sheath is retracted.

14. The deployment device of claim 1 wherein the catheter has an outside diameter at the proximal end of the catheter which remains completely stationary during deployment.

15. The deployment device of claims 2 or 3 further comprising a coaxial cover positioned over the longitudinal opening in the catheter.

16. The deployment system of claim 1 wherein the coaxial cover comprises a wall with a density greater than 1.5 g/cc.

17. The deployment system of claim 1 wherein the sheath comprises a continuous film that surrounds at least a portion of the endoluminal device.

18. The deployment system of claim 17 wherein at least a portion of the sheath is translucent.

19. The deployment system of claim 1 further comprising a single catheter shaft.

20. The deployment system of claim 1 wherein the length of sheath retracted from the self-expanding endoluminal device is substantially equal to the length of deployment line displaced during deployment of the self-expanding endoluminal device.

25. The deployment system for a self-expanding endoluminal device of claim 1, further comprising means on the catheter for initiating conversion of the removable sheath to the deployment line.

27. The deployment system of claim 1 or 21 wherein the deployment line is metal.

28. The deployment system of claim 1 or 21 wherein the deployment line comprises a polymeric material.

29. The deployment system of claim 28 wherein the polymeric material is polytetrafluoroethylene.

30. The deployment system of claim 1 or 21 wherein the sheath is made of a polymeric material.

31. The deployment system of claim 30 wherein the polymeric material comprises a polytetrafluoroethylene.

32. The deployment system for a self-expanding endoluminal device of claim 1 or 25 wherein the sheath is in the form of a tube.

33. The deployment system for a self-expanding endoluminal device of claim 1 or 21 wherein at least a first portion of the sheath substantially surrounds at least a portion of the self-expanding endoluminal device and a second portion of the sheath substantially covers the first portion.

34. The deployment system for a self-expanding endoluminal device of claim 33 wherein the deployment line is configured to pull with the second portion of the removable sheath.

35. The deployment system of claim 1 or 21 wherein the sheath is not attached to a catheter shaft.

36. The deployment system of claim 1 or 21 wherein the sheath has a density greater than 2.0.

21. A deployment system for a self-expanding endoluminal device comprising:

a catheter shaft with at least one lumen;

a retractable sheath at least partially enclosing the catheter shaft; and

a deployment line configured to pull with the retractable sheath so that rotation of the catheter shaft relative to the deployment line is prevented.

22. The deployment system of claim 21 wherein rotation of the catheter shaft relative to the deployment line is less than 360 degrees.

23. The deployment system of claim 21 wherein rotation of the catheter shaft relative to the deployment line is less than 180 degrees.

24. The deployment system of claim 21 wherein rotation of the catheter shaft relative to the deployment line is less than 90 degrees.

26. The deployment system for a self-expanding endoluminal device of claim 22 wherein the retractable sheath is split by the means to initiate conversion of the removable sheath to the deployment line.

37. A retractable sheath comprising high density sheet membrane adapted into a tubular sheath to completely surround at least a portion of the length of an endoluminal device so as to constrain the device in an introductory profile.

38. The retractable sheath of claim 37 where the high density membrane is expanded PTFE.

39. The retractable sheath of claim 38 wherein the expanded PTFE has a density greater than 2.1 g/cc.

40. The retractable sheath of claim 38 wherein the expanded PTFE has a density greater than 2.0 g/cc.

41. The retractable sheath of claim 38 wherein the expanded PTFE has a density greater than 1.5 g/cc.