Radially expanding implants

• US 20060058878A1
• Filed: 11/07/2005
• Published: 03/16/2006
• Est. Priority Date: 03/27/2001
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Michelson, Gary K.
• Granted Patent: US 8,262,736 B2
• Time in Patent Office: Days
• US Class Current: 623/17.110
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/30965 Reinforcing the prosthesis by embedding particles or fibres during moulding or dipping
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30858 Threads interrupted by grooves or sidewalls, e.g. flat sidewalls
• CPC Class Codes: A61F 2002/30861 having threads of increasing or decreasing height
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2250/0006 for adjusting angular orientation
• CPC Class Codes: A61F 2250/0009 for adjusting thickness
• CPC Class Codes: A61F 2310/00017 Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: Y10S 606/907 : Composed of particular material or coated
• CPC Class Codes: Y10S 606/908 : Bioabsorbable material
• CPC Class Codes: Y10S 606/909 : Bone
• CPC Class Codes: Y10S 606/91 : Polymer

Abstract

Orthopedic implants being at least in part radially expandable at one of the leading or trailing ends to expand both the height and at least a portion of the width of the implant, and instruments and methods for inserting the implants into an implantation space are disclosed.

Claims

1. An orthopedic implant for implantation at least in part between two adjacent bone masses, said implant comprising:

a body having a leading end, a trailing end opposite said leading end, a mid-longitudinal axis, and a length between said leading and trailing ends of said body, said body having a mid-point bisecting the length of said body, said body having a first side portion adapted to contact one of the adjacent bone masses, a second side portion opposite said first side portion adapted to contact another one of the adjacent bone masses, and at least a third side portion between said first and second side portions, each of said first, second, and third side portions extending from said trailing end of said body and being spaced apart from one another to form a hollow interior therebetween, said hollow interior being configured to hold at least some bone growth promoting material therein, each of said first, second, and third side portions configured to move at least in part in a direction away from the mid-longitudinal axis of the body allowing for expansion of said body in at least three directions, said first, second, and third side portions having a collapsed position and an expanded position; and

an expander at least in part within said hollow interior, said expander configured to cooperatively engage an instrument adapted to be inserted through said trailing end of said body to engage and to move said expander from a position proximate said leading end when said body is in the collapsed position away from said leading end and toward said trailing end of said body to place said body in the expanded position, said expander adapted to contact and to move said first, second, and third side portions away from the mid-longitudinal axis of said body, said first, second, and third side portions of said body adapted to cooperatively engage said expander to locate said expander at a fixed position along the length of said body, said fixed position being closer to the mid-point of said implant than said leading end of said implant, said first, second, and third side portions of said body adapted to resist dislodgment of said expander from that location when said implant is in the expanded position, said expander adapted to hold at least a portion of said first, second, and third side portions apart so as to maintain the expanded position of said body and to resist the collapse of said body to the collapsed position when said body is in the expanded position.

2. The implant of claim 1, wherein said expander includes a threaded opening for threadable engagement with a tool used to move said expander from an initial position to a final position to place said body in the expanded position.

3. The implant of claim 1, wherein said implant in the expanded position has at least one hollow interior portion that is substantially unobstructed by any mechanism to move said expander so as to permit growth of bone from adjacent bone mass to adjacent bone mass through said body.

4. The implant of claim 1, wherein each of said first, second, and third side portions are configured to permit said expander to seat therein in at least said expanded position.

5. The implant of claim 1, wherein at least a portion of said first, second, and third side portions are separated by a space, said expander includes at least one guide peg extending therefrom and configured to be placed in said space between at least a portion of at least one of said first, second, and third side portions.

6. The implant of claim 1, wherein at least one of said first, second, and third side portions comprises a plurality of arms separated from one another at least in part by a space, said space being at least one of an opening, slit, and slot.

7. The implant of claim 6, wherein said arms are of different lengths.

8. The implant of claim 6, wherein said arms are aligned parallel with the mid-longitudinal axis of said body in the collapsed position.

9. The implant of claim 1, wherein at least one of said first, second, and third side portions has an interior surface, at least a portion of said interior surface forming a ramp adapted to contact said expander.

10. The implant of claim 1, wherein at least one of said first, second, and third side portions has an interior surface, at least a portion of said interior surface forming a seat adapted to receive and locate said expander along the length of said body.

11. The implant of claim 1, wherein at least one of said first, second, and third side portions is sufficiently resilient so as to bend to be moved away from said mid- longitudinal axis of said body.

12. The implant of claim 1, wherein said first, second, and third side portions when said implant is in the collapsed position form a generally cylindrical shape.

13. The implant of claim 1, further in combination with a post adapted to be inserted at least in part within said hollow interior of said body for moving said expander along at least a portion of the length of said body between said first and second side portions of said implant, said post having a shaft with a first end adapted to be coupled to one of said leading and trailing ends of said body and a second end opposite said first end configured to cooperatively engage a tool used for inserting said post into said body.

14. The implant of claim 13, wherein said shaft is at least in part threaded and said expander has a threaded opening configured to threadably engage said shaft so that rotation of said post within said body moves said expander along at least a portion of the length of said body to force apart said first, second, and third side portions.

15. The implant of claim 14, wherein said threaded part of said shaft of said post extends a distance greater along said shaft than the depth of said threaded opening of said expander.

16. The implant of claim 1, wherein said trailing end of said body includes at least one non-threaded opening.

17. The implant of claim 1, further comprising a bone engaging surface formed on the exterior of at least said first, second, and third side portions for engaging the adjacent bone masses, said bone engaging surface including at least one of a thread, a ratchet, a spline, surface roughenings, and knurling.

18. The implant of claim 1, wherein said implant comprises an artificial material other than bone.

19. The implant of claim 1, in combination with a bone growth promoting material.

20. The implant of claim 19, wherein said bone growth promoting material is selected from one of bone, bone derived products, demineralized bone matrix, ossifying proteins, bone morphogenetic protein, hydroxyapatite, and genes coding for the production of bone.

21. The implant of claim 1, wherein said implant is at least in part resorbable.

22. The implant of claim 1, further comprising a thread formed on the exterior of at least said first, second, and third side portions for engaging the adjacent bone masses, said thread extending continuously around the mid-longitudinal axis of said implant for at least one complete turn.

23. The implant of claim 1, wherein said trailing end of said implant has a constant cross section transverse to the mid-longitudinal axis in both the collapsed and expanded positions.

24. The implant of claim 1, wherein each of said first, second, and third side portions has a free end at said leading end of said implant.